The 100mm Celotex CW4100 Cavity Wall Insulation Board is a high-performance, rigid polyisocyanurat...The 100mm Celotex CW4100 Cavity Wall Insulation Board is a high-performance, rigid polyisocyanurate (PIR) insulation board designed for partial fill applications in masonry cavity walls. Its doubled-sided aluminum foil facing makes it suitable for new or existing buildings and extensions. The board is sized to fit between cavity wall ties, ensuring ease of handling and installation. It boasts excellent thermal performance with a thermal conductivity of 0.022 W/m.K, which helps in achieving target U-values with reduced insulation thickness. The low emissivity foil facing further enhances thermal performance in sealed cavity air spaces. Certified under BBA certificate number 16/5343, this insulation solution provides effective thermal bridging and contributes to improved energy efficiency in buildings. Please ensure all installations are carried out according to guidance issued by Celotex.
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Product Information
Full details
The 100mm Celotex CW4100 Cavity Wall Insulation Board is for builders and homeowners looking to improve thermal efficiency in masonry cavity walls. Its key benefit is achieving excellent U-values with a reduced insulation thickness, leading to energy savings. A caveat is that installation must strictly follow Celotex's guidance to ensure optimal performance and compliance. This rigid polyisocyanurate (PIR) board features a double-sided aluminum foil facing for enhanced thermal performance and is designed for partial fill applications in new or existing buildings.
All features
Model Part Number
CW4100
Brand
Celotex
Extended Product Information
FAQs
What is the primary use of Celotex CW4100?
The Celotex CW4100 is primarily used for partial fill insulation in masonry cavity walls in both new builds and existing buildings to improve thermal performance and energy efficiency.
What is the thermal conductivity of the CW4100 board?
The thermal conductivity of the Celotex CW4100 board is 0.022 W/m.K, indicating excellent thermal insulating properties.
Is this board suitable for full fill cavity applications?
No, the CW4100 is specifically designed for partial fill applications and should not be used for full fill cavity insulation.
What are the dimensions of the Celotex CW4100 board?
The specific product detailed is 100mm thick. Celotex offers various thicknesses in the CW range, such as 75mm (CW4075) and 50mm (CW4050), but the CW4100 refers to the 100mm variant.
Does the foil facing require any special treatment?
The double-sided aluminum foil facing enhances thermal performance. It does not typically require special treatment but should be kept clean and undamaged during installation. It provides low emissivity benefits in sealed cavity air spaces.
What certification does this product hold?
The Celotex CW4100 Cavity Wall Insulation Board is certified under BBA certificate number 16/5343.
How should the boards be stored?
Boards should be stored flat in a dry environment, protected from moisture, direct sunlight, and excessive heat to maintain their integrity and performance.
Troubleshooting
Boards do not fit snugly between wall ties.
Ensure the correct thickness of insulation board is used for the cavity width. If slight gaps exist, consider using a compatible insulation filler or sealing tape as per Celotex guidelines. Do not force boards, as this can damage them.
Thermal performance seems lower than expected after installation.
Check for gaps or discontinuities in the insulation layer. Ensure joints are well-butted and air leakage paths are minimized. Verify that the U-value calculations were accurate for the specific construction and insulation used.
Foil facing is torn or damaged.
Minor tears can often be repaired with appropriate foil tape. For significant damage, the affected section of the board may need to be replaced to maintain thermal performance.
Difficulty cutting boards accurately.
Use a sharp insulation knife or a fine-toothed saw specifically designed for cutting rigid insulation boards. Measure carefully and cut on a stable surface.
Aids in achieving required U-values with thinner profiles, saving space.
Low emissivity foil facing boosts thermal efficiency in sealed air spaces.
Durable and easy to cut and handle during installation.
Suitable for both new builds and renovations.
Cons
Requires careful installation to avoid thermal bridging and ensure full coverage.
Not suitable for full fill cavity applications.
Installation must adhere strictly to manufacturer's guidelines for warranty and performance.
May require specialized cutting tools for precise fits.
The foil facing can be a slip hazard if not handled with care.
Setup, Compatibility & Care
Setup:
Ensure the masonry cavity is clean and free from debris. Cavity wall ties should be correctly spaced and positioned.
The CW4100 boards are designed for partial fill applications. Place the boards into the cavity, ensuring they fit snugly between the wall ties.
If multiple boards are required side-by-side, ensure joints are tightly butted to minimize air gaps. Taping joints may be recommended depending on the specific application and manufacturer guidance.
Continue filling the cavity with the insulation boards, working from the bottom up, until the desired coverage is achieved, always respecting the partial fill requirement.
Ensure the boards are fully supported and do not obstruct weep holes or ventilation paths.
Compatibility:
The Celotex CW4100 is compatible with standard masonry cavity wall construction.
It is designed for use with appropriate cavity wall ties.
Ensure compatibility with any other building materials being used in the wall construction, consulting building regulations and manufacturer specifications.
Care:
Store boards flat in a dry environment, away from direct sunlight and sources of heat.
Handle boards with care to avoid damage to the foil facing and insulation core.
Keep boards clean during installation. Use a dry or slightly damp cloth for cleaning if necessary; avoid harsh chemicals.
Wear appropriate personal protective equipment (PPE) during handling and installation, including gloves and eye protection.