Connect EV/Hybrid Fuse 500A - Connect - 34278

500 Amp bolted tag fuse; 104mm L x 64mm x 38mm H. Breaking Capacity: 20kA. High voltage HEV bolt i...

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eBayCONNECT 34278 EV Hybrid Fuse 500A High Voltage BEV HEV PHEV Electrical 1 Piece
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Product Information

Full details

This guide is for automotive technicians and engineers working with electric and hybrid vehicles that require high-voltage protection. The Connect EV/Hybrid Fuse 500A (MPN: 34278) offers robust circuit protection with a 20kA breaking capacity, ensuring safety and system integrity. A key consideration is its specialized HEV bolt-in style, requiring specific installation procedures.

All features

Model Part Number34278
BrandConnect

Extended Product Information

FAQs

What is the primary function of this fuse?

The primary function is to protect the high-voltage electrical system of electric and hybrid vehicles from overcurrents and short circuits, preventing damage to components and ensuring safety.

What does '20kA Breaking Capacity' mean?

It means the fuse is designed to safely interrupt and extinguish a fault current up to 20,000 Amperes without causing damage to itself or the surrounding system.

Can this fuse be used in a standard gasoline vehicle?

No, this fuse is specifically designed for the high-voltage systems found in electric and hybrid vehicles and is not suitable for standard gasoline vehicle applications.

What does JASOD622 compliance signify?

JASOD622 is a Japanese automotive standard specifically for fuses used in hybrid and electric vehicles, ensuring performance and safety characteristics tailored to these systems.

How do I determine if I need a 500A fuse?

You should only use a 500A fuse if it is specified in your vehicle's service manual or on the fuse holder itself. Using the incorrect rating can be dangerous.

Are there other amperage ratings available for this type of fuse?

Yes, Connect offers other amperage ratings in their EV/Hybrid fuse line, such as 700A, 800A, 900A, and 1000A, designed for different vehicle power requirements.

What are the physical dimensions of this fuse?

The fuse measures 104mm in length, 64mm in width, and 38mm in height.

Troubleshooting

Fuse blows frequently

This indicates an underlying electrical fault or overload in the protected circuit. Do not replace with a higher-rated fuse. Diagnose the vehicle's high-voltage system to identify and rectify the root cause of the overload or short circuit.

Vehicle high-voltage system not operational after replacement

Ensure the fuse is correctly installed and all connections are torqued to specification. Verify that the correct fuse rating and type were used. Double-check that the high-voltage system was properly re-energized according to the service manual.

Corrosion on fuse terminals

Carefully clean terminals with an appropriate electrical contact cleaner. If corrosion is severe or terminals are damaged, the fuse should be replaced.

Pros and Cons

Pros

  • High breaking capacity for superior safety
  • Designed specifically for EV/Hybrid applications
  • Meets stringent international automotive standards
  • Ensures environmental compliance (RoHS)

Cons

  • Specialized bolt-in style may require specific tools or training
  • Not suitable for non-automotive high-voltage applications
  • Higher initial cost compared to standard fuses

Setup, Compatibility & Care

Setup: This is a high-voltage fuse and should only be installed by qualified automotive technicians. Ensure the vehicle's high-voltage system is properly de-energized according to the manufacturer's service manual before attempting installation. The fuse uses a bolt-in style connection, requiring appropriate torque specifications for the bolts to ensure a secure and safe electrical connection.

Compatibility: The Connect EV/Hybrid Fuse 500A (MPN: 34278) is designed for use in electric and hybrid vehicles that utilize a 500 Amp rating and a bolted tag fuse design. Always verify vehicle-specific requirements and consult the vehicle's service manual to confirm compatibility. It is compliant with standards such as JASOD622 and ISO8820.

Care: This fuse is a non-serviceable component. Inspect the fuse and its connection points visually for any signs of damage, corrosion, or loose connections during routine vehicle maintenance. Ensure the fuse holder is clean and free from debris. Replacement should only occur if the fuse has blown or shows signs of physical degradation.

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