Fuelab In-Tank Brushless Fuel Pump (496XX Series) - Up To 1250 BHP, 5/16'' Push On

The Fuelab in-tank 496 series brushless fuel pump brings high flow brushless technology in a compa...

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eBayFuelab In-Tank Brushless Fuel Pump (496XX Series) Up To 1250 BHP, 5/16'' Push On
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Demon TweeksFuelab In-Tank Brushless Fuel Pump (496xx Series) - 5/16 Inch Push On, Up To 1250 bhp
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Product Information

Full details

This guide is for automotive enthusiasts and builders seeking a high-performance, reliable in-tank fuel pump for demanding applications. The Fuelab 496 Series pump offers high flow rates and pressure in a compact, retrofittable design, compatible with various fuels. A potential consideration is its power requirement for peak performance, ensuring your electrical system can support it.

All features

Model Part Number49612
BrandFuelab

Extended Product Information

FAQs

What is the maximum horsepower this pump can support?

The 496 series offers two main configurations: one capable of supporting up to 850 BHP with a flow rate of 350 LPH @ 3 bar, and another supporting up to 1250 BHP with a flow rate of 500 LPH @ 3 bar.

Is this pump suitable for E85 fuel?

Yes, this Fuelab pump is fully compatible with E85 fuel, as well as petrol and methanol.

Can I use this pump with a carbureted engine?

Yes, the pump is suitable for both high-pressure EFI use and lower-pressure carbureted applications. You may need a suitable pressure regulator for carbureted systems.

Does the pump come with everything needed for installation?

The pump is supplied with an inlet pre-filter and a wire lead harness. Additional fuel lines, fittings, and potentially modifications to the OE pump module may be required depending on your specific installation.

What is the warranty on this fuel pump?

Fuelab products, including this pump, are covered by a 'Forever Fixed' lifetime warranty against all material or workmanship defects for the original purchaser.

How do I ensure this pump fits my fuel tank?

The 496 series is designed to be easily retrofitted into OE (Original Equipment) pump modules. However, it is recommended to measure your existing module and compare it with the pump's dimensions to ensure a proper fit.

Troubleshooting

Pump not delivering fuel

Check electrical connections for proper wiring and secure fitment. Ensure the fuel tank has sufficient fuel. Verify the pump's pre-filter is not clogged. Test pump operation directly with a known good power source.

Low fuel pressure

Confirm fuel line size is adequate for the flow rate. Check for kinks or restrictions in fuel lines. Ensure the fuel pressure regulator is functioning correctly. Verify the pump's pre-filter is clean.

Intermittent fuel flow

Inspect electrical connections for loose wires or corrosion. Check for air leaks in the fuel system before the pump. Ensure the fuel tank baffling is not hindering fuel pickup.

Pump making unusual noise

Check for debris in the pump assembly or pre-filter. Ensure the pump is fully submerged in fuel. Verify correct voltage supply to the pump.

Pros and Cons

Pros

  • High power handling capabilities (up to 1250 BHP)
  • Compatible with a wide range of fuels including E85 and methanol
  • Compact design allows for easy integration into existing fuel tanks
  • Brushless motor technology offers increased longevity and efficiency
  • 'Forever Fixed' lifetime warranty provides excellent peace of mind

Cons

  • May require significant electrical current to achieve maximum flow rates
  • Installation might require modification to OE pump modules
  • Higher cost compared to less powerful or brushed fuel pumps
  • Specific pump model might be overkill for lower horsepower applications

Setup, Compatibility & Care

Setup: The Fuelab 496 Series pump is designed for in-tank installation and often retrofits into existing OE pump modules. Ensure the included pre-filter is correctly installed on the pump inlet. Connect the provided wire lead harness, paying close attention to polarity for optimal performance and longevity. For EFI systems, ensure proper fuel line sizing and regulator setup to match the pump's flow and pressure capabilities.

Compatibility: This pump is compatible with unleaded petrol, E85, and methanol fuels. It can be used with both carbureted (low pressure) and EFI (high pressure) fuel systems. Verify that your vehicle's electrical system can supply the necessary current for the pump's operation, especially at higher flow rates. Consult your vehicle's service manual or a qualified mechanic if unsure.

Care: Regularly inspect the inlet pre-filter for debris, especially when using fuels like E85 or if operating in dusty environments. Cleaning the pre-filter during routine maintenance (e.g., oil changes) will help maintain optimal flow. Avoid running the tank extremely low on fuel for extended periods, as fuel also serves to cool the pump motor.

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