Laser Tools DCT/DSG Removal and Insertion Kit - 7918

DCT/DSG twin plate dry clutches are now common place across the automotive carpark. For removal, t...

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Product Information

Full details

This Laser Tools DCT/DSG Removal and Insertion Kit (7918) is designed for automotive technicians working on modern vehicles equipped with dual-clutch dry transmissions. Its key benefit is providing a specialist, yet versatile, solution for removing and installing these complex clutches, overcoming the need for expensive, make-specific equipment. A minor caveat is the need for a separate VAG DSG selector setup tool (7914) for specific Volkswagen Group applications. The kit features a modified 3-leg puller for extraction and a simple 2-leg cross beam press frame with a specially designed press block that includes a viewing slot to prevent over-pressing.

All features

Model Part Number7918
BrandLaser Tools

Extended Product Information

FAQs

What types of clutches is this kit designed for?

The kit is specifically designed for DCT/DSG *dry* clutch systems found in various European and Asian vehicles.

Do I need any other tools for VAG vehicles?

Yes, for specific Volkswagen Group DSG selector setup, you will need Laser Part No. 7914.

How often should I lubricate the force screw?

It is important to lubricate the force screw with molybdenum disulphide grease before each use to ensure optimal performance and prevent wear.

Can this tool be used for wet DCT clutches?

This particular kit is designed for dry DCT/DSG clutches. Wet clutch systems may have different service requirements and may not be compatible.

What is the benefit of the viewing slot on the press block?

The viewing slot allows you to precisely monitor the clutch pack during installation, preventing over-pressing which can damage the clutch or lead to incorrect operation.

Where is this tool manufactured?

The Laser Tools DCT/DSG Removal and Insertion Kit (7918) is manufactured in Sheffield.

What is the primary advantage of using this kit over standard tools?

The primary advantage is that it provides a specialized, yet versatile, solution for complex DCT/DSG dry clutches, eliminating the need for expensive, single-make specific tools.

Troubleshooting

Clutch difficult to remove

Ensure the 3-leg puller is securely and evenly mounted on the clutch assembly. Verify that all retaining bolts or clips have been removed prior to pulling. Check for any obstructions or corrosion preventing separation.

Pressing the clutch seems too stiff or doesn't engage properly

Confirm the force screw is adequately lubricated with molybdenum disulphide grease. Ensure the press block is correctly aligned with the clutch pack. Double-check that no foreign objects are obstructing the pressing action.

Installer is unsure if the clutch is pressed too far

Utilize the viewing slot on the specially designed press block to monitor the clutch pack depth during installation. Consult the vehicle's specific repair manual for precise depth or alignment specifications.

Tool appears worn or damaged

Discontinue use immediately and inspect all components. Contact Laser Tools or your supplier for replacement parts or further assistance. Do not use damaged equipment.

Pros and Cons

Pros

  • Versatile compatibility across multiple vehicle brands.
  • Streamlines the complex DCT/DSG clutch removal and installation process.
  • Reduces the need for highly expensive, single-application tools.
  • Includes features to prevent common installation errors like over-pressing.
  • Robust construction, manufactured in Sheffield.

Cons

  • Requires a separate tool (Laser Part No. 7914) for specific VAG DSG selector setup.
  • Primarily designed for dry clutch systems; may not be suitable for wet DCTs.
  • Requires user to supply molybdenum disulphide grease for lubrication.

Setup, Compatibility & Care

Compatibility: This tool is designed for vehicles utilizing DCT/DSG *dry* clutch systems, including common models from Renault, VAG (Volkswagen, Audi, SEAT, Skoda), Kia, and Hyundai. For specific VAG DSG selector adjustment, Laser Part No. 7914 is required.

Setup: Ensure the force screw of the press mechanism is thoroughly lubricated with molybdenum disulphide grease before each use. This is crucial for smooth operation and longevity of the tool.

Care: After use, clean the components of the kit to remove any debris. Store the kit in a dry environment. Periodically inspect the force screw and press surfaces for wear or damage. Re-apply lubricant as needed, especially before extended storage or heavy use.

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