Festo Flat Cylinder - 32mm Bore 160mm Stroke Double Acting

This double-acting flat cylinder features a 32 mm piston diameter and 160 mm stroke, delivering a ...

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Tameson UKFesto Compact Cylinder 16Mm Bore 5Mm Stroke Iso 21287 Double Acting - 536219
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Product Information

Full details

This guide is for engineers and automation specialists working with compact assembly applications. The Festo Flat Cylinder DZF-32-160-P-A offers a highly compact, double-acting solution with integrated anti-rotation, providing precise linear motion in tight spaces. A key benefit is its extremely flat design, enabling integration where traditional cylinders cannot fit. However, its specialized design may limit compatibility with certain non-standard mounting systems.

All features

Model Part NumberDZF-32-160-P-A
BrandFesto

Extended Product Information

FAQs

What is the theoretical force of the DZF-32-160-P-A at 6 bar?

The theoretical advancing force at 6 bar is 483 N.

Does this cylinder require external guidance to prevent rotation?

No, the oval piston shape provides integrated anti-rotation capabilities, eliminating the need for external guide rods in many standard applications.

What type of sensors are compatible with this cylinder?

This cylinder is equipped with a magnetic piston, making it compatible with standard magnetic field sensors, such as the Festo SMT series.

What is the maximum operating pressure?

The recommended operating pressure range is typically 1.5 to 10 bar.

Can this cylinder be used without lubrication?

Yes, Festo cylinders are often designed for operation without lubrication, especially when using filtered and dried compressed air. However, check specific operational guidelines for the longest lifespan.

What is the stroke length of this specific model?

The stroke length for the DZF-32-160-P-A is 160 mm.

Are there different mounting options available?

Yes, the cylinder is designed with multiple mounting points and can be used with various Festo mounting accessories for flexible integration.

Troubleshooting

Cylinder does not extend or retract

Check air supply pressure and flow. Ensure ports are correctly connected. Verify that control valves are functioning and energized correctly. Check for any blockages in air lines or ports.

Cylinder moves slowly or weakly

Verify air pressure is within the recommended range. Check for air leaks in the system or at cylinder connections. Ensure the load is not exceeding the theoretical force capabilities. Clean or replace air filters if clogged.

Cushioning is ineffective or absent

Ensure the end-position cushioning adjustment (if applicable and present on this model) is correctly set. Check for internal wear or damage to cushioning rings.

Position sensor not detecting piston

Confirm sensor is correctly mounted in the groove. Ensure the sensor is compatible with magnetic pistons. Check sensor wiring and power supply. Verify sensor adjustment if applicable.

Unwanted rotation of the piston rod/end effector

The inherent anti-rotation design should prevent this. If rotation occurs, it may indicate excessive side loading or an issue with the internal oval piston mechanism. Inspect for damage or misalignment.

Pros and Cons

Pros

  • Space-saving due to its ultra-flat profile.
  • Built-in anti-rotation simplifies machine design.
  • Enables precise position detection with magnetic piston.
  • Smooth operation and reduced wear from end-position cushioning.
  • Versatile mounting possibilities increase application flexibility.

Cons

  • The flat design might require specialized mounting brackets.
  • Theoretical force calculations are dependent on stable air pressure.
  • Not suitable for very high impact or shock-load applications without additional damping.
  • Requires a compatible sensor for position feedback to utilize full control capabilities.

Setup, Compatibility & Care

Setup:

  1. Mounting: Secure the cylinder using appropriate Festo mounting accessories or by utilizing the integrated mounting holes. Ensure the mounting surface is flat and rigid.
  2. Port Connections: Connect pneumatic lines to the appropriate ports for actuation. Ensure correct air pressure (typically 1.5 to 10 bar) and flow rate are supplied.
  3. Sensor Installation (Optional): If position sensing is required, attach compatible magnetic field sensors (e.g., Festo SMT series) to the designated sensor grooves on the cylinder.

Compatibility:

  • Pneumatic System: Compatible with standard compressed air systems (filtered, lubricated or non-lubricated, depending on application needs and manufacturer recommendations).
  • Sensors: Works with standard proximity sensors designed for magnetic fields, such as those from the Festo SMT series.
  • Mounting Accessories: While versatile, specialized mounting may require specific brackets designed for flat cylinders.

Care:

  • Cleaning: Wipe down the exterior with a clean, damp cloth. Avoid using harsh solvents or abrasive cleaners.
  • Maintenance: Periodically check air connections for leaks. Ensure the cushioning is functioning correctly. If the cylinder is used in a lubricated system, ensure the lubricant is appropriate for pneumatic applications.
  • Environmental Considerations: Operate within the specified temperature range (typically -20°C to 80°C) and avoid excessive dust or contamination.

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