Sleeves, when properly applied, are capable of holding the rated breaking strength of the cable to...Sleeves, when properly applied, are capable of holding the rated breaking strength of the cable to which they are applied. To determine the exact holding strength, we recommend pull testing prior to use. This step ensures the proper selection of materials, the correct pressing procedure and an adequate margin of safety for the intended use. Product Name: Wire Rope Aluminium Sleeve; Width(A): 2mm/0.08"; Length(B): 3mm/0.12'; Oval Width(C): 1mm/0.04"; Height(D): 4mm/0.16"; Fit for Steel Wire Rope Diameter: 0.5mm/0.02"; Material: Aluminium; Color: Silver Tone; Weight: 4g; Package Content: 100(+/-2%) x Wire Rope Aluminium Sleeves.
This guide is for users needing to secure 0.5mm steel wire ropes, offering a reliable method to maintain cable strength. The primary benefit is creating secure crimps that hold the rated breaking strength of the cable. A key consideration is the need for pull testing to confirm holding strength for specific applications. These uxcell oval aluminum sleeves are designed for crimping onto wire ropes, providing a strong termination point when applied correctly.
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Model Part Number
Does Not Apply
Brand
uxcell
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FAQs
What size wire rope are these sleeves designed for?
These sleeves are specifically designed for steel wire ropes with a diameter of 0.5mm (0.02 inches).
What is the main purpose of these aluminum sleeves?
Their main purpose is to create a secure termination point on wire ropes, typically by forming loops or joining two sections of cable, while maintaining the rope's rated breaking strength when applied correctly.
Do I need special tools to use these sleeves?
Yes, you will need a compatible wire rope crimping or swaging tool to properly deform the sleeve onto the wire rope and create a secure connection.
How many sleeves are included in a package?
Each package contains 100 (+/-2%) wire rope aluminum sleeves.
Can I reuse these sleeves?
These sleeves are designed for single use. Once crimped, they deform to secure the wire rope and are not intended for removal and reuse.
Is pull testing always necessary?
Pull testing is highly recommended for any application where the strength of the connection is critical for safety or performance. While the sleeves are rated to hold the cable's breaking strength, testing ensures proper application and adequate safety margins for your specific use.
What are the dimensions of a single sleeve?
A single sleeve has a width (A) of 2mm (0.08 inches), a length (B) of 3mm (0.12 inches), an oval width (C) of 1mm (0.04 inches), and a height (D) of 4mm (0.16 inches).
Troubleshooting
Sleeve does not hold the wire rope securely
Ensure you are using the correct size sleeve for a 0.5mm wire rope. Verify that a proper crimping tool is being used and that sufficient pressure has been applied. The wire rope may not have been seated correctly before crimping. Re-crimp or consider using a larger sleeve if the rope diameter is slightly larger than specified.
Sleeve deforms or breaks during crimping
The crimping tool may be applying too much pressure, or the technique is incorrect. Ensure the sleeve is properly aligned within the jaws of the crimping tool. Try applying pressure in stages rather than all at once. Confirm the sleeve is made of aluminum and is appropriate for the wire rope's tensile strength.
Wire rope frays near the sleeve after crimping
This can happen if the wire rope is not fully enclosed within the sleeve or if the crimping action has caused stress points. Ensure the wire rope enters and exits the sleeve cleanly. A secondary stop, like a thimble, might be beneficial for eye loops to reduce stress and prevent fraying.
Pros and Cons
Pros
Maintains the rated breaking strength of the wire rope when applied correctly.
Durable aluminum construction offers good resistance to corrosion.
Supplied in a pack of 100, offering good value and quantity for projects.
Compact size is ideal for thin wire ropes.
Provides a secure and reliable termination point.
Cons
Requires proper crimping tools and technique for optimal performance.
Pull testing is recommended to verify holding strength for critical applications.
Not suitable for wire ropes larger than 0.5mm in diameter.
Aluminum may deform under excessive force if not applied correctly.
Setup, Compatibility & Care
Setup:
Select the correct sleeve: Ensure the sleeve is designed for 0.5mm wire rope.
Thread the wire rope: Pass the wire rope through the sleeve, forming the desired loop or connection.
Position the sleeve: Ensure the wire rope is properly seated within the sleeve.
Crimp the sleeve: Use a suitable wire rope crimping tool (e.g., swaging tool) to apply pressure and deform the sleeve onto the wire rope. Apply pressure evenly and check for secure attachment.
Pull Test: For safety-critical applications, perform a pull test to confirm the sleeve's holding strength.
Compatibility:
Wire Rope Diameter: Primarily designed for 0.5mm (0.02 inch) diameter steel wire ropes.
Tools: Requires a compatible wire rope crimping or swaging tool.
Care:
Store sleeves in a dry environment to prevent oxidation.
Clean any grease or debris from the wire rope before application.
Avoid exposing the applied crimp to highly corrosive chemicals, which may degrade the aluminum over time.