Carbon Brush - Create Idea - 6.3x10x17.5mm/5.8x7.8x16mm
High strength, long service life, low spark formation. These carbon brushes are replacements for p...High strength, long service life, low spark formation. These carbon brushes are replacements for part numbers 491704 and 492014. The size of each carbon brush is approximately 6.3x10x17.5mm / 5.8x7.8x16mm. They are compatible with FESTOOL TS55 TS75 EBQ 230V, AP55EB AP65EB AT55E AT65EB models. The package includes 2 carbon brushes, and each comes with a metal connection bracket.
This guide is for users of FESTOOL TS55, TS75, and compatible models who need reliable replacement carbon brushes. The key benefit is ensuring continuous tool operation with durable, low-spark brushes designed for a long service life. A caveat is that precise compatibility must be verified with part numbers 491704 and 492014, as well as the specific tool models. These carbon brushes offer high strength and low spark formation, directly replacing original parts to maintain tool performance.
All features
Model Part Number
491704
Brand
Create idea
Extended Product Information
FAQs
What tools are these carbon brushes compatible with?
These carbon brushes are designed for FESTOOL TS55, TS75, AP55EB, AP65EB, AT55E, and AT65EB models, and are replacements for part numbers 491704 and 492014.
What are the dimensions of these carbon brushes?
The approximate dimensions are 6.3x10x17.5mm and 5.8x7.8x16mm. Please verify which size is required for your specific tool model.
How many carbon brushes are included in the package?
The package includes 2 carbon brushes.
Do these brushes come with a connection bracket?
Yes, each carbon brush comes with a metal connection bracket.
Why is low spark formation important?
Low spark formation helps to reduce wear on the motor's commutator, leading to a longer motor life and cleaner operation, and minimizes electrical interference.
How often should I replace my carbon brushes?
The replacement interval depends on usage. Inspect them periodically; typically, they need replacement when they are worn down to about 10-15mm or if you notice performance issues like reduced power or excessive sparking.
Can I use these brushes if my part number is slightly different?
It is best to match the part number exactly (491704 or 492014) or confirm compatibility through the listed tool models and dimensions. Using incompatible brushes can damage the tool.
Troubleshooting
Tool does not power on after brush replacement
Ensure the tool is properly plugged in. Verify that the new carbon brushes are correctly installed and making proper contact. Check the metal connection bracket for secure attachment.
Sparks are excessive or motor sounds rough
The brushes may not be seated correctly. Re-check installation and ensure they move freely within their holders. Confirm compatibility with your specific tool model.
Reduced tool power or inconsistent operation
Worn carbon brushes are a common cause. Ensure the new brushes are fully making contact with the commutator. Clean any dust or debris from the commutator surface if accessible.
Brush does not fit into the holder
Double-check the dimensions of the carbon brush against the required size for your specific tool model. Ensure you are using the correct brush if multiple sizes are compatible with your tool family.
Pros and Cons
Pros
Enhances tool longevity with durable construction.
Contributes to cleaner operation due to low spark formation.
Ensures tool functionality by directly replacing OEM parts.
Includes a metal bracket for secure installation.
Offers a cost-effective solution for tool maintenance.
Cons
Requires user to be comfortable with basic tool maintenance to replace.
Compatibility is specific to listed FESTOOL models and part numbers.
Performance may vary slightly compared to original OEM brushes in some edge cases.
Only two brushes are included per package, which might not be sufficient for all replacement needs.
Setup, Compatibility & Care
Compatibility:
Part Numbers: Compatible with original part numbers 491704 and 492014.
Tool Models: Specifically designed for FESTOOL TS55 TS75 EBQ 230V, AP55EB, AP65EB, AT55E, and AT65EB models.
Dimensions: Available in approximate sizes of 6.3x10x17.5mm and 5.8x7.8x16mm. Ensure your tool requires these specific dimensions.
Setup (Replacement):
Safety First: Ensure the tool is unplugged from the power source before beginning.
Access Brushes: Locate and remove the brush caps on your tool (refer to your tool's manual for exact location).
Remove Old Brushes: Carefully extract the old carbon brushes. Note their orientation.
Install New Brushes: Insert the new Create Idea carbon brushes, ensuring they are correctly oriented and seated.
Secure Brushes: Replace the brush caps firmly.
Test: Plug in the tool and test its operation.
Care:
Inspection: Periodically inspect carbon brushes for wear during routine tool maintenance.
Cleaning: Ensure the area around the brush holders is clean and free of dust and debris.
Avoid Overload: Do not excessively overload the tool, as this can accelerate brush wear.