Apico Kick Start - KTM SX85 SX105 - Orange
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Product Information
Full details
This guide is for KTM SX85 (2003-17) and SX105 (2004-11) owners seeking a durable and stylish replacement kick start. The key benefit is enhanced reliability and a factory-team aesthetic, with the caveat that installation may require specific tools and knowledge. This Apico Kick Start is manufactured from forged 7075 Aero-grade aluminium, anodised in KTM orange, and features a laser-etched Apico logo. It is designed as an exact replacement for OEM parts and uses an S45C steel base for secure fitting to the spline.
All features
| Model Part Number | KSYJ011 OR |
|---|---|
| Brand | Apico |
Extended Product Information
FAQs
Is this kick start compatible with my specific KTM model?
This Apico Kick Start is designed for KTM SX85 models from 2003-2017 and KTM SX105 models from 2004-2011. Please verify your motorcycle's exact model and year.
What material is the kick start made from?
It is manufactured from forged 7075 Aero-grade aluminium with an S45C steel base.
Does it come with all necessary mounting hardware?
The kick start typically includes the Allen key bolt for securing the arm to the base. However, it utilizes the existing engine spline and side cover, which are not included.
How difficult is the installation process?
Installation is generally straightforward for individuals with basic mechanical experience. It involves removing the engine side cover and replacing the existing kick start assembly. Professional installation is recommended if you are not comfortable with motorcycle mechanics.
What is the benefit of the anodised finish?
The anodised finish provides a durable, corrosion-resistant surface and gives the kick start a factory-team aesthetic, matching the specific manufacturer's color.
Can I use this kick start on a different brand of motorcycle?
While Apico makes kick starts for various models, this specific part is designed for the listed KTM SX85 and SX105 models. It is not designed for universal fitment on other brands or models.
How should I clean and maintain the kick start?
Clean with a damp cloth and mild soap, then dry thoroughly. Periodically check the tightness of the securing bolt and inspect for wear.
Troubleshooting
Kick start feels stiff or difficult to engage.
Ensure the kick start arm is correctly aligned with the spline. Check for any obstructions or debris around the mechanism. Verify that the engine side cover is not interfering with the kick start's movement. Lubricate pivot points if necessary, following manufacturer guidelines.
Kick start does not engage the engine.
Confirm the S45C steel base is properly seated on the engine spline. Check that the Allen bolt securing the kick start arm to the base is tight. Inspect the internal kick start mechanism within the engine for any damage or worn gears.
Kick start arm is loose or wobbly.
Tighten the Allen key bolt that secures the kick start arm to the S45C steel base. If the issue persists, inspect the spline on both the base and the engine shaft for wear or damage.
Anodised finish appears faded or scratched.
This is cosmetic and does not affect performance. Avoid abrasive cleaners or tools. If concerned, consult a professional for refinishing options.
Pros and Cons
Pros
- Exceptional durability due to aerospace-grade aluminium construction.
- Direct replacement for OEM parts, ensuring proper fitment.
- Enhances the aesthetic appeal with a factory-finish orange anodization.
- Laser-etched branding adds a premium touch.
- Designed for reliable performance in demanding off-road conditions.
Cons
- Specific model fitment means it's not universally compatible.
- Installation may require mechanical aptitude or specialized tools.
- Higher cost compared to generic aftermarket alternatives.
Setup, Compatibility & Care Instructions
Compatibility: This Apico Kick Start is specifically designed for the KTM SX85 models from 2003 to 2017 and KTM SX105 models from 2004 to 2011. Always confirm your motorcycle's model year matches these specifications before purchase.
Setup:
- Ensure the motorcycle is securely supported with the engine side cover accessible.
- Carefully remove the engine side cover to access the kick start mechanism.
- Remove the old kick start assembly, paying attention to any washers or spacers.
- Install the S45C steel base onto the engine spline, ensuring it is seated correctly.
- Attach the Apico kick start arm to the base using the provided Allen key bolt. Tighten securely according to manufacturer torque specifications if available, or firm hand-tight plus a quarter turn.
- Reinstall the engine side cover, replacing all fasteners.
- Test the kick start action manually before attempting to start the engine.
Care:
- Regularly clean the kick start assembly with a damp cloth and mild soap to remove dirt, mud, and grit.
- After washing, dry thoroughly to prevent moisture buildup under the anodised finish.
- Periodically check the tightness of the Allen key bolt securing the kick start arm to the base.
- Inspect the kick start mechanism for any signs of wear or damage during routine maintenance.