All Balls Fork Bushing Kit - 38-6001

The All Balls Fork Bushing Kit is engineered to meet OEM specifications and tolerances, ensuring s...

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GhostBikes.comAll Balls 38-6001 - Fork Bushing Kit For Honda Cr80 1985-1986, Kx65 2000-2024, Kawasaki Klx140 2008-2024, Suzuki Rm65 2003-2005
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Product Information

Full details

The All Balls Fork Bushing Kit 38-6001 is designed for motorcycle and dirt bike enthusiasts who need to restore their front-end suspension performance by replacing worn-out factory components. It provides a complete, OEM-spec solution to ensure smooth fork operation and reliability, though it is intended for riders with intermediate mechanical knowledge capable of performing a full fork rebuild.

All features

Model Part Number38-6001
BrandALL BALLS

Extended Product Information

FAQs

Does this kit include fork seals?

No, this kit is specifically for the bushings and related hardware; fork seals are typically sold separately.

How often should I replace fork bushings?

It is recommended to replace them whenever the fork seals are replaced, or if you notice excess play between the inner and outer fork tubes.

Are these better than OEM bushings?

These are engineered to meet or exceed OEM specifications, providing an equivalent or improved level of durability compared to stock parts.

Do I need special tools for this job?

Yes, a fork seal driver and a seal bullet are highly recommended to ensure the components are installed without damaging the seals or bushings.

Can I use this on any motorcycle?

This kit is specific to certain models based on the 38-6001 part number; always verify fitment for your specific make and model.

Troubleshooting

Fork is still leaking after new bushing installation

Check the fork tube surface for nicks, scratches, or pitting that may be damaging the new seals, and ensure the seal was installed in the correct orientation.

Increased 'stiction' or harsh feel after install

Verify that the bushings are seated perfectly flush and check that the correct weight and level of fork oil were used.

Pros and Cons

Pros

  • Meets or exceeds OEM specifications
  • Comprehensive kit includes all small hardware like o-rings and washers
  • Restores front-end handling and responsiveness
  • Cost-effective alternative to individual OEM part sourcing

Cons

  • Requires advanced mechanical skills and specialty fork tools
  • Does not include fork oil or fork seals
  • Instruction manual not included (requires service manual for specific model)

Setup, Compatibility & Care

Before starting installation, ensure you have the correct factory service manual for your specific motorcycle model, as torque specifications and assembly sequences vary.

  1. Preparation: Clean your work area thoroughly to prevent debris from entering the fork assembly.
  2. Disassembly: Remove the forks from the triple clamps and drain all old fork oil according to your bike's service manual.
  3. Replacement: Use appropriate fork seal drivers and bushing installation tools to seat the new components without damaging the surfaces.
  4. Care: After installation, inspect your new seals periodically and change your fork oil at the manufacturer's recommended intervals to keep the new bushings lubricated and debris-free.

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