All Balls Countershaft Seal Kit - Kawasaki KX60 1983-2003, KX65 2000-2004

All Balls Countershaft Seal Kit for Kawasaki KX60 1983-2003, KX65 2000-2004, KX80 1983-2000, and K...

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eBayAll Balls Seal Kit Fits Kawasaki KX 60 65 80 85 83-04
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Product Information

Full details

This All Balls Countershaft Seal Kit is designed for Kawasaki KX60, KX65, KX80, and KX85 models, offering a durable replacement for worn-out seals and bushings. It provides a reliable solution for preventing oil leaks and maintaining proper drivetrain function, though users should verify exact fitment for their specific model year. The kit includes essential components for a complete countershaft seal replacement.

All features

Model Part NumberAB25-4018
BrandAll Balls

Extended Product Information

FAQs

What models does this countershaft seal kit fit?

This kit is designed for Kawasaki KX60 (1983-2003), KX65 (2000-2004), KX80 (1983-2000), and KX85 (2001-2004).

What parts are included in the kit?

The kit typically includes a countershaft seal, countershaft bushing, O-rings, and a sprocket nut washer (where applicable).

Why is a countershaft seal important?

The countershaft seal prevents transmission oil from leaking out around the countershaft where it exits the engine case, protecting the gearbox and clutch from contamination and ensuring proper lubrication.

Do I need special tools to install this kit?

While basic hand tools are required for disassembly, a seal driver or a socket of appropriate size is highly recommended for proper installation of the new seal to prevent damage.

Can I use this kit if my bike is modified?

This kit is designed as a direct replacement for stock components. Fitment on heavily modified bikes may vary, and it's advisable to consult with a mechanic if you have extensive modifications.

How often should I replace the countershaft seal?

Countershaft seals are generally replaced when they show signs of leakage or wear, or as part of a routine engine/transmission overhaul. There isn't a strict mileage interval, but inspection during other maintenance is wise.

Is this kit suitable for racing applications?

Yes, the All Balls Countershaft Seal Kit is extensively race-tested and designed to withstand demanding conditions, making it suitable for racing use.

Troubleshooting

Oil leak persists after installation

Double-check that the seal was installed correctly and is seated flush. Inspect the countershaft itself for any damage or scoring that might prevent a proper seal. Ensure all O-rings are correctly placed and not pinched. Verify that the correct kit for your specific model year was used.

Difficulty installing the new seal

Ensure the countershaft and seal bore are clean and free of debris. Use a proper seal driver or a socket of the correct size to press the seal in evenly. Avoid forcing the seal, as this can cause damage. Lightly lubricating the seal lip can aid installation.

Kit components seem incorrect for the model

Verify the exact model and year of your Kawasaki motorcycle. Cross-reference the part numbers included in the kit with the specifications for your bike. Contact the retailer or All Balls Racing if a discrepancy is confirmed.

Pros and Cons

Pros

  • Durable construction for extended lifespan.
  • Ensures effective sealing to prevent oil leaks.
  • Designed for specific Kawasaki KX models for a precise fit.
  • Includes necessary components for a complete seal replacement.
  • Race-tested for reliability in demanding situations.

Cons

  • Requires verification of exact model year compatibility.
  • Installation may require specialized tools or mechanical knowledge.
  • Does not include sprocket or chain components.
  • Performance benefits are primarily related to restoring original function.

Setup, Compatibility & Care

Compatibility: This kit is designed for the following Kawasaki models:

  • KX60 (1983-2003)
  • KX65 (2000-2004)
  • KX80 (1983-2000)
  • KX85 (2001-2004)

Always confirm your motorcycle's specific model year and engine size to ensure correct fitment before purchasing.

Setup: Installation involves removing the rear wheel, sprocket cover, and potentially the exhaust to gain access to the countershaft area. The old seal, bushing, and O-rings should be carefully removed. The new components should be installed using appropriate tools to avoid damage. It is recommended to lubricate the new seal and bushing with a light coat of clean transmission oil or appropriate grease before installation. The sprocket nut washer (if included) should be placed before the sprocket nut.

Care: While the seal kit itself does not require routine maintenance, regular inspection of the countershaft area for any signs of oil leakage is recommended. Ensure the motorcycle's transmission oil level is maintained according to the manufacturer's recommendations. Clean the area around the countershaft periodically to easily spot any potential leaks.

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