ODI Aluminum End Plugs - ODEP1U

Protect your bars and grips with ODI Aluminum End Plugs. Constructed of sturdy 6061 aluminum, thes...

Best current price£16.79from eBay

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eBayODI Aluminium End Plugs Bar Ends BMX Scooter Colours Anodised Spares Plug New
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Leisure Lakes BikesODI Aluminum End Plugs - Blue
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www.sprocketandgear.co.ukOdi Blue Bicycle Aluminum End Plug
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Product Information

Full details

The ODI Aluminum End Plugs are designed for mountain bike and BMX riders seeking to protect their handlebars and grips from ground impacts and debris. These durable 6061 aluminum caps prevent your bars from acting like a cookie cutter during a crash, significantly extending the life of your equipment. While these plugs offer superior protection compared to plastic alternatives, they require careful installation to ensure the expansion mechanism is properly tightened for a secure fit.

All features

Model Part NumberODEP1U
BrandODI

Extended Product Information

FAQs

Are these compatible with carbon handlebars?

Yes, they are generally compatible, but be careful not to overtighten the expansion bolt to avoid putting excessive pressure on the inner wall of carbon bars.

Do I need a special tool to install these?

You only need a standard hex key (Allen wrench) that matches the size of the internal bolt.

Are these sold as a set or individually?

These are sold as a pair, providing enough plugs for one set of handlebars.

Can these be reused on different bikes?

Yes, the plugs can be removed and installed on new handlebars as long as the expansion mechanism remains functional.

What is the primary material used?

The plugs are constructed from sturdy 6061 aluminum.

Troubleshooting

Plug slips out of the handlebar

Ensure the expansion bolt is tightened sufficiently; if the inner diameter of the bar is unusually large, ensure the expansion segments are making full contact.

Plug spins when trying to tighten

Hold the outer cap firmly while turning the internal bolt, or lightly clean the inside of the handlebar to remove any grease or oil.

Pros and Cons

Pros

  • Extremely durable 6061 aluminum material
  • Triple-Core expansion prevents accidental loss
  • Protects handlebar ends from deformation
  • Easy to install with basic tools
  • Sleek aesthetic upgrade for any bike

Cons

  • Heavier than standard plastic end caps
  • Requires periodic checks to ensure bolt tightness
  • Not compatible with extremely thick-walled internal bar designs

Setup, Compatibility & Care

To install, insert the plug into the handlebar end and use a hex key to tighten the internal bolt; this expands the core against the inside wall of the bar. Ensure your handlebars are free of internal burrs or debris before insertion to allow the mechanism to seat properly. For maintenance, periodically remove the plugs to clean any dirt accumulation inside the bar and verify that the expansion bolt remains snug. If you switch handlebars, inspect the expansion fingers for any fatigue before reinstalling the plugs on the new set.

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