Phoenix Contact Wire End Sleeve - 3200108 - AI 6-12 GN
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Product Information
Full details
This guide is for electricians and technicians working with electrical wiring who need reliable termination for 6 mm² cables. The Phoenix Contact 3200108 Wire End Sleeve offers a robust and insulated connection, preventing conductor stranding and ensuring safety, especially in short-circuit resistant applications. A potential consideration is that the quantity is per pack, so users should ensure they order sufficient quantities for their projects.
All features
| Model Part Number | 3200108 |
|---|---|
| Brand | Phoenix Contact |
Extended Product Information
FAQs
What is the primary purpose of a wire end ferrule?
A wire end ferrule terminates the ends of stranded electrical wires, preventing strands from splaying out and ensuring a secure, compact connection in electrical terminals.
What wire size is the Phoenix Contact 3200108 designed for?
This ferrule is designed for wires with a nominal cross-section of 6 mm².
What are the dimensions of the ferrule?
The sleeve length is 12 mm, and the overall length of the ferrule is 20 mm.
What material is the ferrule made of?
The metal sleeve is made from soft, tin-plated electrolytic copper, and the insulation is made of Polypropylene (PP).
Is this ferrule suitable for all types of wiring applications?
It is suitable for general electrical wiring, especially in applications requiring short-circuit resistance and where stranded conductors need secure termination. It is not intended for solid conductors.
What does 'halogen-free' mean for this product?
Halogen-free insulation means that when the material burns, it does not release harmful halogen gases, which is a safety advantage in many environments.
How many ferrules are included in one pack?
Each pack contains 100 pieces (pc(s)).
Does the color of the ferrule have a specific meaning?
Yes, the green color is based on the French standard NF C 63-023: 1994-02, used for color-coding electrical components.
Troubleshooting
Wire strands are not fully contained within the ferrule after crimping.
Ensure the wire is stripped to the appropriate length (approximately 14 mm) and fully inserted into the ferrule sleeve before crimping. Verify the correct crimping tool and die size are being used.
Ferrule is loose or spinning on the wire after crimping.
Check that the correct crimping tool and pressure setting are being used. Ensure the ferrule is fully seated in the crimping die. If the issue persists, the wire may be slightly undersized or the ferrule may be damaged.
Insulation is damaged during crimping.
Ensure the crimping tool is correctly aligned and the correct die size for the ferrule is used. Avoid over-crimping. Re-strip the wire and apply a new ferrule, ensuring the insulation is clear of the crimping area.
Pros and Cons
Pros
- Provides a clean and secure termination for stranded conductors.
- Insulated design enhances electrical safety and prevents short circuits.
- Made from high-quality tin-plated copper for good conductivity.
- Halogen-free insulation material is safer in fire situations.
- Conforms to international standards (DIN, French NF) for reliability.
- Color-coding aids in quick identification and inventory management.
Cons
- Requires specific crimping tools for proper installation.
- Not suitable for solid conductors.
- Quantity is per pack (100 pcs), so large projects may require multiple orders.
- The 12mm sleeve length might be too long for very compact terminal blocks.
Setup, Compatibility & Care
Setup:
- Select the correct wire: Ensure your conductor is 6 mm² stranded wire.
- Prepare the wire: Strip approximately 14 mm of insulation from the end of the wire (considering the 12 mm sleeve length and desired overall length).
- Insert the wire: Fully insert the stripped conductor strands into the ferrule's sleeve.
- Crimp the ferrule: Using a suitable crimping tool designed for wire end ferrules, crimp the ferrule onto the conductor. Ensure the crimp is firm and consistent, compressing the sleeve onto the wire strands. The crimping die should typically align with the metal part of the ferrule.
Compatibility:
- Wire Size: Specifically designed for 6 mm² nominal cross-section conductors.
- Tools: Requires a crimping tool compatible with DIN 46228-4 standards and the ferrule size.
- Standards: Complies with DIN 46228-4 and French standard NF C 63-023.
Care:
- These wire end ferrules are single-use components. Once installed, they are not designed to be removed and re-crimped.
- Store in a clean, dry environment to prevent corrosion of the copper sleeve or damage to the insulation.
- Avoid exposure to harsh chemicals or extreme temperatures that could degrade the polypropylene insulation.