Knipex Crimping Pliers for End Sleeves - 180mm - 97 78 180

The Knipex Crimping Pliers are designed for crimping end sleeves (ferrules) with precision and eas...

Best current price£38.29from Rapid Online - Rapid Electronics Ltd.

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Rapid Online - Rapid Electronics Ltd.Knipex 97 78 180 Crimping Pliers For End Sleeves (Ferrules) 180mm
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eBayKnipex 97 78 180 VDE Insulated Crimping Pliers For End Sleeves (Ferrules) 180mm
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Tooled UpKnipex 97 78 VDE Insulated Crimping Pliers
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Blueperry agriculture (UK)Knipex Crimping Pliers For End Sleeves Ta9778180
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OnBuy.comKnipex Szczypce Do Zaciskania Tulejek 180Mm 4003773072003
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Product Information

Full details

The Knipex 97 78 180 Crimping Pliers are professional-grade tools designed for electricians and technicians who require high-precision, VDE-insulated tools for working with wire ferrules. These pliers excel in reliability and safety, though users should note that their specific design for ferrules means they are not a universal replacement for all types of terminal crimping needs.

All features

Model Part Number97 78 180
BrandKnipex

Extended Product Information

FAQs

Can these pliers be used for non-insulated terminals?

These pliers are specifically optimized for end sleeves (ferrules) as per DIN 46228.

What is the maximum wire size this tool can handle?

The Knipex 97 78 180 is designed for wire ferrules ranging from 0.25 to 16 mm².

Does this tool come with a calibration certificate?

No, this is a manual hand tool, not a precision measurement instrument requiring periodic calibration.

Can I use these for automotive wiring?

Yes, provided you are using compatible wire ferrules within the tool's specified size range.

How often should I replace these pliers?

There is no set expiration date; replace them when the dies show significant wear that impacts crimp quality or if the VDE insulation is damaged.

Troubleshooting

Crimped sleeve appears loose or slides off the wire.

Ensure the correct die size is matched to the ferrule cross-section and apply consistent, firm pressure until the pliers are fully closed.

Tool feels stiff or difficult to open/close.

Clear any metallic dust or residue from the crimping dies and apply a small amount of light lubricating oil to the central joint.

Insulation damage on handles.

Immediately stop using the tool for electrical work if the insulation is compromised, as it no longer provides the rated 1000V protection.

Pros and Cons

Pros

  • High-voltage VDE insulation for safety
  • Lightweight and slim profile for portability
  • Excellent leverage reduces hand fatigue
  • High-quality, oil-hardened steel construction
  • Precise crimping for a wide range of ferrule sizes

Cons

  • Limited specifically to wire ferrules
  • Higher price point compared to generic tools
  • Requires proper technique for optimal consistency

Setup, Compatibility & Care

These pliers are ready to use out of the box and do not require assembly. To ensure compatibility, verify that your ferrules adhere to the DIN 46228 standards. When performing maintenance, keep the tool clean and free of debris that could clog the dies. Periodically apply a light drop of machine oil to the pivot point to keep the action smooth. Because these are VDE-rated tools, inspect the handle insulation before every use; if you observe any cracks, gouges, or punctures in the red-and-yellow handle coating, the tool should be retired from service to maintain electrical safety compliance.

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