Sealey Flux Cored Mig Wire - 4.5kg - 0.9mm - E71T-GS - TG100/4

Top quality wound welding wire manufactured to BS EN ISO 14341:2008. Suitable for use with Sealey'...

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Power Tools DirectSealey Gasless Flux Cored Mig Wire 0.9Mm 4.5Kg A5.20 Class E71t-Gs
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Tooled UpSealey Gasless Mig Wire 0.9mm 4.5kg
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OnBuy.comFlux Cored Mig Wire 4.5Kg 0.9Mm A5.20 Class E71t-Gs 5051747466623
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eBaySealey TG100-4 Flux Cored MIG Wire 0.9mm 4.5kg A5.20 Class E71T-GS
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B&Q - Sealey Flux Cored Mig Wire 4.5Kg 0.9mm A5.20 Class E71T-Gs Tg100/4
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Product Information

Full details

This guide is for welders using Sealey's MIGHTYMIG170/190/210 Gas/No-Gas MIG welders. The Sealey Flux Cored Mig Wire (TG100/4) provides high-quality welds for various applications. A key benefit is its flux-cored design, eliminating the need for external shielding gas. However, users should note that it is specifically designed for compatible Sealey machines.

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Model Part NumberTG100/4
BrandSealey

Extended Product Information

FAQs

What is the primary advantage of using flux-cored wire?

The main advantage is that it's self-shielding, meaning it doesn't require an external shielding gas. This simplifies the welding setup and makes it more portable.

Is this wire suitable for all MIG welders?

No, this specific wire is designed for use with Sealey MIGHTYMIG170, MIGHTYMIG190, and MIGHTYMIG210 Gas/No-Gas MIG welders. Always check your welder's manual for compatibility.

What type of metals can I weld with this wire?

This wire is suitable for welding mild steel. It meets the A5.20 Class E71T-GS specifications, which are standard for mild steel applications.

How should I store the wire to maintain its quality?

Store the wire spool in a cool, dry place, ideally in its original packaging or a sealed bag, to prevent moisture absorption and contamination.

What is the recommended polarity for this wire?

Flux-cored wires like this one typically run on DCEN (Direct Current Electrode Negative) polarity. Always refer to your welder's manual for the correct polarity setting.

Will this wire work for thin sheet metal?

The 0.9mm diameter is versatile, but for very thin materials (under 1.5mm), gas-shielded MIG welding might offer better control and less risk of burn-through. This wire is best suited for material thicknesses from 1.5mm upwards.

Troubleshooting

Inconsistent wire feed

Check for kinks in the wire, ensure the drive rollers are clean and correctly tensioned, and verify the wire is seated properly on the spool.

Excessive spatter

Adjust the wire feed speed and voltage settings. Ensure the welding tip is clean and not worn. Consider moving closer to the workpiece.

Poor weld appearance (porosity, rough bead)

Verify the wire is not damp or contaminated. Ensure correct polarity is used (typically DCEN for flux-cored wire). Check for adequate cleaning of the base metal.

Wire not feeding through the gun liner

Check for blockages in the gun liner or at the contact tip. Ensure the wire diameter matches the tip size.

Pros and Cons

Pros

  • Eliminates the need for separate shielding gas, reducing equipment complexity and cost.
  • Convenient for outdoor or drafty conditions where gas shielding can be problematic.
  • Produces strong, quality welds meeting international standards.
  • Designed for specific Sealey MIG welders for optimal performance.
  • Large 4.5kg spool offers good value and less downtime.

Cons

  • Requires specific compatible Sealey MIG welders.
  • May produce more spatter than gas-shielded wires.
  • Can create more weld smoke than gas-shielded wires.
  • Not ideal for extremely thin materials where gas shielding offers better control.

Setup, Compatibility & Care

Setup: Ensure the wire is correctly spooled onto your compatible Sealey MIG welder (MIGHTYMIG170, MIGHTYMIG190, MIGHTYMIG210). Follow your welder's manual for setting the correct wire feed speed and voltage for 0.9mm flux-cored wire and the material thickness you are welding.

Compatibility: This wire is specifically designed for use with Sealey MIGHTYMIG170, MIGHTYMIG190, and MIGHTYMIG210 Gas/No-Gas MIG welders. Using it with other brands or models may result in poor weld quality or machine malfunction.

Care: Store the wire spool in a dry environment to prevent moisture absorption, which can degrade the flux and affect weld quality. Keep the spool covered when not in use. Ensure the welding tip and nozzle are clean to maintain a stable arc.

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