A replacement handle kit designed for most Jockey Wheels, specifically fitting those with a 10mm d...A replacement handle kit designed for most Jockey Wheels, specifically fitting those with a 10mm diameter handle shaft/axle and requiring approximately 34mm of axle/shaft space. This kit features a high-impact, tough, and hard-wearing plastic handle. It includes the plastic handle, a retaining clip, and a top cover. The installation is straightforward: slide the new handle over the shaft, place the retaining clip on top, and gently tap the clip down with a mallet using an appropriately sized socket to ensure it grips the shaft. Once secured, the cover can be clipped into place. This handle kit is suitable for most light and medium weight jockey wheels, and some heavy weight models.
This guide helps you understand and use the AB Tools Trailer Jockey Wheel Replacement Handle Repair Kit (TR460). Designed for users needing to replace a damaged or worn jockey wheel handle, this kit offers a straightforward solution to restore functionality. However, it's essential to confirm compatibility with your specific jockey wheel model, particularly the handle shaft diameter and available space.
All features
Model Part Number
TR460
Brand
AB Tools
Extended Product Information
FAQs
What tools are needed for installation?
You will need a mallet and an appropriately sized socket to secure the retaining clip.
What if my jockey wheel shaft is not 10mm?
This kit is designed specifically for 10mm diameter shafts. It will not be compatible with other sizes.
Can I use this handle on a heavy-duty jockey wheel?
The kit is suitable for most light, medium, and some heavy-weight models. However, it's recommended to verify compatibility.
Is the retaining clip included?
Yes, the kit includes the handle, retaining clip, and top cover.
How do I remove the old handle?
The removal process will vary depending on the original handle design, but it typically involves removing any retaining mechanisms, such as screws or clips, and pulling the handle off the shaft.
What is the handle made of?
The handle is made of high-impact, tough, and hard-wearing plastic.
Troubleshooting
Handle doesn't fit the shaft
Double-check the handle shaft diameter and available space against the kit's specifications (10mm shaft diameter and 34mm space requirement).
Retaining clip is difficult to install
Use a mallet and the appropriately sized socket to gently tap the clip into place. Ensure the socket fits the clip correctly to avoid damage.
Handle feels loose after installation
Ensure the retaining clip is fully seated and securely attached to the shaft. Check that the handle is properly aligned.
Pros and Cons
Pros
Easy to install, requiring minimal tools and time.
Made from durable, hard-wearing plastic for longevity.
Includes all necessary components for a complete repair.
Restores the functionality of your jockey wheel, enhancing trailer usability.
Cost-effective alternative to replacing the entire jockey wheel assembly.
Cons
Requires verification of handle shaft diameter and available space before purchase.
May not be suitable for all heavy-weight jockey wheel models.
Installation requires a mallet and appropriately sized socket for the retaining clip.
Limited to handle replacement; does not address other jockey wheel component issues.
Setup, Compatibility & Care
Setup:
Preparation: Ensure the jockey wheel is detached from the trailer.
Removal: Remove the old handle (if present) and any remaining parts from the shaft.
Handle Insertion: Slide the new handle over the shaft.
Clip Placement: Place the retaining clip on top of the handle.
Secure the Clip: Gently tap the clip down with a mallet using an appropriately sized socket to secure it to the shaft.
Cover Attachment: Clip the top cover into place.
Compatibility:
Verify the handle shaft/axle diameter is 10mm.
Ensure approximately 34mm of axle/shaft space is available.
Suitable for most light, medium, and some heavy-weight jockey wheels.
Care:
Regularly inspect the handle for any signs of wear or damage.