CushCore Tyre Inserts Set - 27.5 Plus

The CushCore Tyre Inserts Set 27.5in Plus features all the performance benefits of the PRO, but op...

Best current price£152.00from Merlin Cycles

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Merlin CyclesCushcore Black 27.5" Plus Tyre Insert Set Of 2 - / 2.6" - 3.0" / Set Of 2
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£152.00
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Leisure Lakes BikesCushCore Tyre Inserts Set 27.5in Plus Grey
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£169.99
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Product Information

Full details

The CushCore 27.5 Plus Tyre Inserts are designed for aggressive mountain bikers and trail riders running plus-sized setups who want to maximize traction and rim protection. By acting as a dynamic suspension system within your tyre, these inserts offer a significantly smoother ride and increased impact resistance; however, the installation process is notoriously challenging and requires patience or specialized tools.

All features

Model Part NumberCC-27523
BrandCushcore

Extended Product Information

FAQs

Can I use these on rims narrower than 32mm?

It is not recommended, as the insert is optimized for 32mm to 45mm inner rim widths; using it on narrower rims can cause fitment issues.

Do I need to add more sealant with CushCore?

Yes, it is generally recommended to add 1–2 ounces of additional sealant because the insert takes up some space in the tyre.

Does the foam wear out over time?

The proprietary polyolefin foam is highly durable and designed to last through the life of multiple tyres, provided it is not cut by sharp debris.

Can I run lower pressures than I am used to?

Yes, many riders find they can run 2–5 PSI lower than their usual pressure due to the extra sidewall stability provided by the insert.

What is in the box?

The set includes 2 tyre inserts, 2 44mm Presta air valves, a valve core tool, installation instructions, and rim stickers.

Troubleshooting

Difficult to seat the tyre bead during installation

Ensure the insert is pushed deep into the center channel of the rim and use generous amounts of tyre lubricant.

Air will not flow into the tyre

Check that you are using the included CushCore valve and that the valve core is not clogged with sealant.

Tyre feels sluggish or heavy

Experiment with slightly higher tyre pressures to find the balance between damping and rolling resistance.

Pros and Cons

Pros

  • Significantly reduces the risk of rim damage from trail impacts
  • Allows for lower tyre pressures without compromising stability
  • Noticeably dampens high-frequency trail chatter
  • Prevents tyre burping during aggressive cornering

Cons

  • Installation can be very difficult and physically demanding
  • Adds rotating weight to your wheelset
  • Requires specific valve clearance for proper inflation

Setup, Compatibility & Care

Proper installation is critical for the best results.

  1. Ensure your rim width is between 32mm and 45mm, and your tyre is between 2.6in and 3.0in.
  2. Use the included 44mm CushCore Presta valves; these are designed with specific channels to allow air to pass around the insert.
  3. Lubricate the tyre beads with a tyre-mounting lubricant or soapy water to make the tight fit easier to manage.
  4. Work the insert into the rim channel gradually using two tyre levers.
  5. Once installed, use the included valve core tool to ensure the valve is tightened correctly after adding your preferred sealant.

Because the material is closed-cell, it does not absorb sealant, so you do not need to replace the insert when changing tyres. Simply wipe it clean and inspect for debris before reinstalling.

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