Polisport Rear Fender And Side Panels - Orange

The Polisport Rear Fender/ Side Panels - KTM SX 2003-06 EX 2003-07 - Orange is part of the latest ...

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GhostBikes.comPolisport Orange Rear Fender/ Side Panels - Ktm Sx 2003-06 Ex 2003-07
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£39.99
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eBayPolisport Rear Fender/Polisport Side Panels KTM SX 03-06 EX 03-07 Orange
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Product Information

Full details

This Polisport Rear Fender and Side Panel kit in Orange is designed for KTM SX and EXC models from 2003-2007. It offers enhanced durability and a perfect fit compared to stock plastics, ensuring your bike maintains its aesthetic appeal and resilience on the track or trail. A minor caveat is that while it matches OEM colors, slight variations might occur due to the unique DGP material.

All features

ColourOrange
Model Part Number8561300002
BrandPolisport

Extended Product Information

FAQs

Are these panels a direct replacement for OEM parts?

Yes, they are designed as exact replicas of stock OEM plastics and are injection molded for a perfect fit, requiring no further drilling.

What makes Polisport's DGP material different?

Durable Gloss Polypropylene (DGP) is an exclusive material from Polisport that combines high levels of resistance and flexibility with a shiny finish. It's glossier, more flexible, less prone to scratching, and holds color better than many aftermarket or stock plastics.

Do I need to drill any holes to install these panels?

No, these panels are designed for a perfect fit and do not require any additional drilling for installation.

How durable are these plastics compared to stock?

Polisport plastics are engineered to be more durable than stock OEM plastics, offering better resistance to impacts, flexing, and color fading.

Can I use these panels on a different brand of motorcycle?

These panels are specifically designed and manufactured for the listed KTM SX and EXC models. They are unlikely to fit other brands or different KTM models without modification.

What is the recommended way to clean these plastics?

Clean with mild soap and water using a soft cloth or sponge. Avoid abrasive cleaners or harsh chemicals to preserve the glossy finish.

What is the warranty on Polisport plastics?

Polisport offers a warranty against manufacturing defects. Please refer to your retailer or the official Polisport website for specific warranty terms and duration.

Troubleshooting

Panels do not fit correctly

Double-check that the part number and model year compatibility list is accurate for your KTM. Ensure no debris is obstructing the mounting points. Verify that you are using original mounting hardware.

Color does not perfectly match existing plastics

While Polisport aims for OEM color matching, slight variations can occur due to material differences (DGP vs. OEM plastic) and UV exposure on existing parts. Allow some time for the new plastics to settle, as minor color discrepancies can sometimes lessen.

Plastic appears dull after cleaning

Ensure you are using a non-abrasive cleaner. Excessive rubbing with a dirty cloth can cause dulling. Try using a dedicated plastic restorer or polish for off-road plastics to restore the shine.

Scratches are visible on the surface

DGP plastics are resistant to scratching but not immune. Minor surface scratches can often be buffed out using a plastic polish specifically designed for automotive or motorcycle plastics. Deeper gouges may be permanent.

Pros and Cons

Pros

  • Significantly more durable than stock plastics, reducing the need for frequent replacements.
  • Offers a perfect fit with no additional modification required, simplifying installation.
  • Maintains a bright, glossy, and fade-resistant color that enhances the bike's appearance.
  • Provides a cost-effective alternative to expensive OEM replacement parts.
  • Flexible material helps absorb impacts, reducing the risk of cracking.

Cons

  • While designed to match OEM colors, slight variations in shade may occur.
  • May require specific tools for removal of old parts before fitting new ones.
  • Primarily designed for specific KTM models and years, limiting broader compatibility.

Setup, Compatibility & Care

Compatibility:

This kit is specifically designed to fit:

  • KTM 2/4 STROKES - SX 125 2004-2007
  • KTM 200 SX 2004-2007
  • KTM 250 SX 2003-2007
  • KTM 450 SX RACING 2003-2007
  • KTM EXC 2004-2007

Setup:

  1. Ensure the motorcycle is on a stable stand and the engine is cool.
  2. Carefully remove the old rear fender and side panels. Note how they are attached.
  3. Clean the mounting areas on the motorcycle frame and subframe.
  4. Align the new Polisport panels with the mounting points. No additional drilling is required.
  5. Secure the panels using the original fasteners or appropriate replacements.

Care:

To maintain the glossy finish and color brightness:

  • Clean the plastics regularly with mild soap and water after each use.
  • Use a soft cloth or sponge to avoid scratching.
  • Avoid harsh chemicals or abrasive cleaners.
  • For stubborn dirt, a specialized plastic cleaner can be used. Always test in an inconspicuous area first.
  • Store the motorcycle in a shaded area or use a cover to minimize prolonged UV exposure.

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