Airsal Cylinder Sport Kit - 63.7cc - 44mm

The Airsal 63.7cc Sport cylinder kit features an aluminium hard-coated bore, providing superior he...

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GhostBikes.comAirsal 02210244 - Cylinder Sport Kit 63.7Cc 44Mm For Tomos A35 50 1992-2006
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Product Information

Full details

The Airsal 63.7cc Sport cylinder kit is an ideal upgrade for performance-minded riders looking to enhance power delivery and torque on their scooter or small-displacement motorcycle. Featuring an aluminium hard-coated bore for superior heat management, this kit is significantly more durable and wear-resistant than standard cast iron alternatives, though riders should be aware that it requires precise carburetor tuning or an up-rated unit to function safely and effectively.

All features

Model Part Number09311189
BrandAirsal

Extended Product Information

FAQs

Do I need to change my carburetor?

Yes, you must either re-jet the existing carburetor or install an up-rated carburetor to provide sufficient fuel for the increased displacement.

Is this kit compatible with my stock crankshaft?

This kit is designed for standard stroke configurations, but ensure your existing crankshaft and bearings are in good condition before installation.

What is the benefit of the aluminium bore?

Aluminium dissipates heat much faster than cast iron, which prevents the cylinder from overheating during sustained riding.

Can I use my stock cylinder head?

The kit includes a dedicated cylinder head that is specifically matched to the 44mm bore size for optimal compression and squish clearance.

How long is the break-in period?

It is recommended to follow a gentle break-in for approximately 300-500 kilometers, avoiding sustained maximum RPM until the rings are fully seated.

Troubleshooting

Engine bogging at wide-open throttle

The mixture is likely lean; perform a spark plug chop test and increase the main jet size in your carburetor.

High engine temperatures

Ensure the cooling system is bled (if liquid-cooled) and verify that the fuel mixture is not too lean, which increases operating heat.

Pros and Cons

Pros

  • Superior heat dissipation compared to cast iron cylinders
  • Increased torque and power across the rev range
  • High resistance to wear and piston seizure
  • Comprehensive kit includes all necessary installation hardware

Cons

  • Requires professional installation and engine tuning
  • Necessitates carburetor re-jetting or an up-rated carburetor
  • Not intended for stock air-fuel ratios
  • May require supplementary performance parts for maximum output

Setup, Compatibility & Care

Proper installation is vital for the longevity of the Airsal 63.7cc Sport kit. Ensure the crankcase sealing surfaces are perfectly clean before installing the new base gasket. During assembly, apply a light coat of clean 2-stroke oil to the piston and rings to prevent dry-start scoring.

Compatibility and Maintenance

  • Carburetor: You must re-jet your current carburetor or install a larger unit to avoid a lean condition which can lead to piston failure.
  • Fuel/Oil: Use high-quality 2-stroke synthetic oil to protect the hard-coated bore.
  • Care: Perform a heat cycle break-in process—run the engine for short periods at varying RPMs and allow it to cool completely between cycles to ensure proper ring seating.

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