Athena Cylinder Kit For Suzuki RGV 250 1991-1995 - Aluminum

The Athena Cylinder Kit For Suzuki RGV 250 1991-1995 - Aluminum is part of the latest collection f...

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GhostBikes.comAthena Aluminum/Natural P400010100001 - Cylinder Kit For Suzuki Rgv 250 1991-1995
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eBayAthena Cylinder Kit For Aprilia RS 250 Suzuki RGV 250 91-02 P400010100001
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Product Information

Full details

This Athena Cylinder Kit is designed for owners of the Suzuki RGV 250 (1991-1995) seeking a high-performance, direct replacement for their original cylinder. Its primary benefit is enhanced engine performance through advanced materials and design, allowing the bike to reach its full potential as a race replica. A key consideration is that the specially designed power valves are not compatible with OEM parts, requiring the use of Athena's specific components.

All features

Model Part Number09311169
BrandAthena

Extended Product Information

FAQs

What is the main advantage of the aluminum cylinder with nickel-carbide coating?

The aluminum construction offers better heat dissipation, while the nickel-carbide coating provides superior wear resistance and durability, leading to improved engine longevity and consistent performance.

Can I use my original power valves with this kit?

No, this kit features specially designed, high-performance power valves that are not compatible with OEM parts. You must use the power valves provided in the Athena kit.

Does this kit require any modifications to my RGV 250 engine?

No, the kit is designed as a standard bore replacement and can be installed without any modifications to the original engine case.

What is the benefit of the larger water jackets?

The larger water jackets enhance the engine's cooling system, providing more efficient thermal management and reducing the risk of overheating, especially under demanding riding conditions.

What is the purpose of the molybdenum coating on the forged piston?

The molybdenum coating on the forged piston helps to reduce friction between the piston and cylinder wall. This leads to less wear, improved thermal efficiency, and potentially increased engine responsiveness.

Is this kit suitable for everyday street riding?

While it can be used, this kit is optimized for performance. For everyday street riding, ensure meticulous maintenance and proper break-in to maximize its lifespan and reliability.

What should I do after installing the kit?

It is essential to follow a proper break-in procedure as recommended by Athena or a qualified mechanic. This typically involves a period of varied throttle use and moderate RPMs before full power is utilized.

Troubleshooting

Engine runs rough or lacks power after installation

Verify correct installation of all components, especially the power valves and piston rings. Ensure proper break-in procedures were followed. Check for air leaks in the intake or exhaust system. Confirm correct fuel-air mixture and spark plug condition.

Overheating issues

Ensure the cooling system is completely filled with the correct coolant and that there are no air pockets. Check for blockages in the water jackets or radiator. Verify the water pump is functioning correctly.

Difficulty starting the engine

Check fuel supply, ignition timing, and spark plug condition. Ensure the power valves are functioning correctly and not sticking. Verify correct compression.

Pros and Cons

Pros

  • Offers enhanced engine performance and power output.
  • Durable construction with nickel-carbide coating and forged piston.
  • Improved cooling efficiency due to larger water jackets.
  • Designed for a direct, no-modification installation.
  • Complete kit ensures all necessary parts are included.

Cons

  • Requires non-OEM power valves, limiting replacement options.
  • Primarily targeted at performance enthusiasts, may be overkill for casual riders.
  • Installation may require specific mechanical knowledge for optimal results.

Setup, Compatibility & Care

Setup: This kit is designed as a standard bore replacement and requires no modifications to the original engine case for installation. It comes complete with all necessary components. However, due to the specialized nature of the power valves, it is highly recommended to consult a professional mechanic or refer to detailed service manuals for proper installation to ensure optimal performance and engine longevity.

Compatibility: The kit is specifically designed for the Suzuki RGV 250 models manufactured between 1991 and 1995. It is fully compatible with original engine components *except* for the power valves, which must be replaced with the included Athena parts.

Care: Regular maintenance is crucial. Ensure the cooling system is flushed and refilled with the appropriate coolant as per the service manual. Monitor engine temperatures closely, especially during the break-in period after installation. Use high-quality two-stroke oil mixed at the recommended ratio. Periodically inspect the cylinder walls and piston for any signs of wear or scoring during routine engine servicing.

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