Plastics Kit - KTM EXC - Orange - Polisport

The Polisport Full Plastics Kit For KTM EXC All Models 2001-02 - Orange is part of the latest perf...

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GhostBikes.comPolisport Orange Full Plastics Kit - Ktm Exc All Models 2001-02
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eBayPOLISPORT Body Kit (OEM) To Fit KTM EXC-F 03
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Product Information

Full details

This Polisport Full Plastics Kit in orange is designed for KTM EXC and SX models from 2001-2002, offering enhanced durability and aesthetics for off-road enthusiasts. Its key benefit is providing a cost-effective way to refresh your bike's appearance with high-quality, fade-resistant plastics that are more durable than OEM. A potential caveat is ensuring precise model year compatibility for a perfect fit.

All features

Model Part Number90652
BrandPolisport

Extended Product Information

FAQs

What models does this plastics kit fit?

This kit is designed for KTM EXC and SX models from the 2001 and 2002 model years, for engine sizes 125cc to 525cc.

Is this kit a direct replacement for original plastics?

Yes, the kit is designed for OEM fitment, meaning it uses the original mounting points for a direct replacement.

Are all the plastics shown in the image included?

This is a full plastics kit and typically includes all the main body panels for the specified models, such as fenders, shrouds, and side panels, as per the kit's content.

How durable are these plastics compared to stock?

Polisport plastics are engineered to be more durable than OEM plastics, offering better resistance to cracking and breakage during off-road use.

Will the orange color fade over time?

The plastics are made to be fade-resistant, helping to maintain their color under normal UV exposure and riding conditions.

Do I need any special tools for installation?

Basic motorcycle tools such as screwdrivers and wrenches are typically sufficient for installation. No specialized tools are usually required.

Where are these plastics manufactured?

These plastics are manufactured in Polisport's factory located in Portugal.

Troubleshooting

Plastic doesn't align with mounting holes

Verify that you have the correct model year (2001-2002) and that no frame damage or modifications are affecting fitment. Ensure no interfering components are present.

Difficulty fitting fasteners

Check for debris in the mounting holes. Ensure you are using the correct fasteners for each location, as some may be specific.

Plastic cracks during installation

Do not overtighten fasteners. Ensure the plastic is warmed slightly if working in very cold conditions, as plastics can be more brittle when cold. Check for any binding or stress points before fully tightening.

Color appears different than expected

Colors can vary slightly between batches and screen calibrations. The product is designed to be an exact match for the specified OEM orange for the 2001-2002 models.

Pros and Cons

Pros

  • More durable than OEM plastics
  • Fade-resistant for long-lasting color
  • Designed for easy and quick installation
  • Ensures an OEM fit for compatibility
  • Protects against damage during transit

Cons

  • Specific model year fitment (2001-02) may limit compatibility
  • Color is specific to orange; other colors not available in this kit
  • Requires removal of old plastics, which can sometimes be challenging

Setup, Compatibility & Care

Compatibility:

This plastics kit is specifically designed for KTM EXC and SX models from the 2001 and 2002 model years, fitting engine sizes from 125cc to 525cc.

Setup:

  1. Gather necessary tools, typically including screwdrivers, wrenches, and potentially a socket set.
  2. Carefully remove the old plastics from your motorcycle. Note the location of all fasteners.
  3. Clean the mounting points on the motorcycle frame and subframe before installing new parts.
  4. Install the new Polisport plastics, aligning them with the original mounting points.
  5. Secure all plastics using the appropriate fasteners. Ensure a snug, but not overly tight, fit to avoid cracking.

Care:

To maintain the appearance and longevity of your Polisport plastics:

  • Clean regularly with mild soap and water.
  • Avoid abrasive cleaners or solvents that can damage the plastic or its finish.
  • Use a soft cloth or sponge for cleaning.
  • While fade-resistant, prolonged direct exposure to harsh sunlight can eventually impact color over extended periods. Storing the bike out of direct sun when not in use can help preserve color.

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