Boyesen Ignition Cover - Black

The Boyesen Ignition Cover - KTM SX 125/150 & Husqvarna TC125 2016-22, Gas Gas MC125 2021-22 - Bla...

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eBayBoyesen Factory Ignition Cover For KTM SX 125 2016-2022 SC-41CB
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Product Information

Full details

This Boyesen Ignition Cover is designed for KTM SX 125/150 and Husqvarna TC125 models from 2016-2022, as well as Gas Gas MC125 models from 2021-2022. It offers improved performance and durability over OEM parts, giving your bike a factory look. The primary benefit is enhanced engine protection and a performance aesthetic. A potential caveat is that it's a specific fit for the listed models, requiring confirmation of compatibility before purchase.

All features

Model Part NumberSC-41CB
BrandBoyesen

Extended Product Information

FAQs

Is this ignition cover compatible with my 2015 KTM 125 SX?

No, this specific Boyesen Ignition Cover is designed for model years 2016-2022 for KTM SX 125/150. Please check the product description for the exact compatibility list.

What material is the Boyesen Ignition Cover made from?

The cover is made from investment cast aluminum.

Is a gasket included with the ignition cover?

Typically, a new gasket or the necessary sealing components are included. Please refer to the product packaging or contact the retailer if unsure.

How does this cover improve performance?

The primary performance benefit comes from its lighter weight compared to OEM covers and its durable construction, which is favored by factory teams for reliability in demanding conditions.

Can I use a standard gasket sealant with this cover?

It is recommended to use a high-quality gasket sealant specifically designed for high-temperature engine applications. Check the sealant manufacturer's recommendations.

What does 'anodized finish' mean for the black color?

Anodizing is an electrochemical process that converts the aluminum surface into a durable, corrosion-resistant layer. The black color is achieved during this process, providing a long-lasting finish.

How often should I check the tightness of the ignition cover bolts?

It's advisable to check bolt tightness periodically, especially after initial installation and after periods of hard riding or racing, to ensure continued sealing and security.

Troubleshooting

Cover does not fit correctly

Verify the exact make, model, and year of your motorcycle against the product's compatibility list. Ensure no old gasket material is obstructing the fitment on the engine case.

Oil leak from ignition cover

Check that the gasket is correctly seated and undamaged. Ensure all mounting bolts are tightened evenly to the specified torque. Reapply sealant if necessary, ensuring it's a type suitable for high-temperature engine environments.

Anodized finish appears faded or scratched

This is typically due to improper cleaning. Use only mild soap and water with a soft cloth. Avoid pressure washers or abrasive cleaning tools.

Pros and Cons

Pros

  • Improved durability over stock parts.
  • Adds a distinctive 'factory look' to the motorcycle.
  • Lighter weight construction.
  • High-quality materials and finish.
  • Designed for performance-oriented riders.

Cons

  • Specific fitment required; not universally compatible.
  • Requires careful installation to ensure proper sealing.
  • May be more expensive than basic aftermarket options.

Setup, Compatibility & Care Instructions

Compatibility:

This ignition cover is specifically designed for:

  • KTM SX 125/150 (2016-2022)
  • Husqvarna TC125 (2016-2022)
  • Gas Gas MC125 (2021-2022)

Always double-check your motorcycle's make, model, and year against this list before installation.

Setup:

  1. Ensure the engine is cool before beginning.
  2. Carefully remove the stock ignition cover, taking note of the bolt positions and any gasket material.
  3. Clean the mating surface on the engine case thoroughly to remove any old gasket residue.
  4. Apply a thin, even bead of high-quality gasket sealant (if required by the gasket manufacturer or if not using a pre-formed gasket) to the engine case or the new gasket.
  5. Install any new gaskets or O-rings that came with the cover.
  6. Carefully position the Boyesen Ignition Cover onto the engine case.
  7. Reinstall the ignition cover bolts in a crisscross pattern, tightening them gradually to the manufacturer's specified torque. Overtightening can damage the cover or engine case.

Care:

  • Clean the cover regularly with a mild soap and water solution. Use a soft cloth or sponge.
  • Avoid using abrasive cleaners or solvents, which can damage the anodized finish.
  • Periodically check bolts for tightness, especially after aggressive riding conditions.

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