Bosch Square Metal File - 200 mm - 1600A03DS0

The Bosch Square Metal File 200 mm is a high-quality tool designed for efficient metalworking. Fea...

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B&QB&Q - Hand Tools Square Metal File 200 mm / 8" 1600A03Ds0
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Product Information

Full details

The Bosch Square Metal File (200 mm) is an essential precision hand tool designed for professional metalworkers, fabricators, and DIY enthusiasts who require accurate material removal in tight spaces. Its primary benefit is the combination of high-grade carbon steel durability and an ergonomic design that minimizes fatigue during repetitive tasks, though it is specifically optimized for grooves and corners rather than large flat surface filing.

All features

Model Part Number1600A03DS0
BrandBosch

Extended Product Information

FAQs

What does 'Cut 2' mean for this file?

Cut 2 refers to the second cut or medium-grade tooth spacing, which provides a balance between rapid material removal and a relatively smooth surface finish.

Can I use this file on wood or plastic?

While it can be used on wood or plastic, it is specifically designed for metal. Soft materials will clog the teeth quickly, requiring more frequent cleaning.

How do I remove metal pins from the file?

Use a specialized tool called a file card (a brush with short, stiff wire bristles). Always brush in the direction of the file teeth cuts.

Is the handle replaceable?

The handle is integrated into the design. If damaged, it is recommended to replace the entire tool to maintain the balance and safety integrity of the file.

Does it need to be kept oiled?

A light coating of oil is recommended if you live in a humid climate to prevent surface rust on the carbon steel body, but ensure the oil is wiped off before the next use.

Troubleshooting

File is slipping or sliding off the workpiece

Ensure the workpiece is firmly clamped in a bench vise. If the file is clogged, it will not bite into the metal properly; clean the teeth with a wire brush.

Teeth are becoming dull or losing effectiveness

Check if the file has been used on hardened steel or non-metal materials. If clogged with soft metal, perform a deep cleaning with a file card; otherwise, the tool may have reached the end of its service life.

Surface finish is too rough

Use a lighter pressure on the final strokes. The 'Cut 2' grade is medium-fine, so consider following up with a fine-grit abrasive cloth if a mirror-like finish is required.

Pros and Cons

Pros

  • Excellent for precision work in deep grooves and inside corners
  • High-quality carbon steel construction for longevity
  • Ergonomic soft-grip handle improves control and reduces fatigue
  • Meets ISO 234 standards for reliability
  • Convenient hanging hole for efficient workshop storage

Cons

  • Not suitable for large, flat surface filing compared to flat files
  • Limited to manual filing operations
  • Requires maintenance to prevent oxidation/rust

Setup, Compatibility & Care

This tool requires no formal setup; it is ready for use immediately upon removal from packaging.

Compatibility: This file is compatible with all ferrous and non-ferrous metals, provided the material hardness does not exceed the hardness of the file's tempered steel. Avoid using it on hardened steel or ceramic materials as this will dull the teeth prematurely.

Care Instructions:

  • Clean Regularly: Use a file card or a stiff wire brush to remove metal filings (pins) from between the teeth after every use to prevent clogging.
  • Storage: Keep in a dry environment. Consider applying a light coat of machine oil if the tool will be stored in a humid environment to prevent rust.
  • Protection: Do not store files loose in a drawer where they can clash with other tools, as this will damage the cutting teeth.

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