DEP Exhaust Front Pipe - Honda CR500 1989-2003

The DEP Exhaust Front Pipe for Honda CR500 (1989-2003) is part of DEP's performance exhaust collec...

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eBayDEP DEPH2508 Front Exhaust Pipe Honda CR500 1989 -2016 MX Motocross
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GhostBikes.comDep Exhaust Front Pipe - Honda Cr500 1989-2003
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Product Information

Full details

This DEP Exhaust Front Pipe is designed for Honda CR500 owners (1989-2003) seeking enhanced engine performance and a more aggressive sound. It offers a high-flow design to reduce back pressure and improve exhaust gas velocity, leading to noticeable power gains. While it significantly boosts performance, users should be aware that this is an aftermarket part and may require adjustments for optimal integration with specific engine setups.

All features

Model Part NumberDEPH2508
BrandDEP

Extended Product Information

FAQs

Is this front pipe compatible with models other than the Honda CR500 (1989-2003)?

No, this DEP Exhaust Front Pipe is specifically designed and tested for the Honda CR500 models from 1989 to 2003. Using it on other models may result in improper fitment and performance issues.

Will this front pipe significantly increase horsepower?

Yes, the high-flow design is engineered to reduce back pressure and improve exhaust scavenging, which typically results in noticeable horsepower and torque gains, especially in the mid to upper RPM range.

Do I need to make other modifications to my bike to use this part?

While the pipe is designed as a direct replacement, to achieve optimal performance gains and ensure the engine runs smoothly, re-jetting the carburetor or adjusting fuel mapping may be recommended, especially if other performance modifications have been made.

What kind of sound can I expect from this exhaust?

This DEP front pipe is designed to provide a sporty and aggressive exhaust note that is louder than the stock system. The specific tone can vary slightly based on the connected silencer.

Is this product street legal?

This is a performance aftermarket part designed for off-road or racing use. It may not comply with emissions or noise regulations for street use in all regions.

How is the durability of a hand-manufactured exhaust?

Hand-manufacturing often involves meticulous craftsmanship and high-quality materials, contributing to excellent durability. DEP exhausts are track-tested to ensure they withstand demanding conditions.

Troubleshooting

Exhaust leak at the cylinder head connection.

Ensure the mounting hardware is tightened evenly. Check if the gasket (if applicable) is properly seated or if the pipe is slightly misaligned. Re-seat the pipe and tighten securely.

Reduced performance after installation.

Verify the pipe is compatible with your specific CR500 model year. Check for proper fitment and ensure no kinks or obstructions exist in the pipe. Consider re-jetting or ECU remapping if significant performance changes are desired or if the engine runs poorly.

Excessive noise or unintended sound characteristics.

This is an aftermarket performance part designed for a sportier sound. Ensure it is correctly fitted to the silencer to minimize vibration noise. If the sound is overly harsh, ensure no internal damage has occurred.

Pros and Cons

Pros

  • Significant improvement in engine power and throttle response.
  • Durable construction due to hand-manufacturing in the UK.
  • Distinctive, sporty exhaust sound.
  • Reduced back pressure for better exhaust flow.
  • Direct replacement for stock front pipes.

Cons

  • May require tuning or adjustments for optimal performance with specific engine modifications.
  • Aftermarket part, potentially affecting warranty if not installed correctly.
  • Louder than stock, which may not be suitable for all riding environments.
  • Installation might require specific tools or mechanical expertise.

Setup, Compatibility & Care

Compatibility:

  • This front pipe is specifically designed for the Honda CR500 models manufactured between 1989 and 2003. Ensure your motorcycle's model and year match before installation.

Setup & Installation:

  1. Safety First: Ensure the motorcycle is on a stable surface and the engine is cool before beginning.
  2. Remove Stock Pipe: Carefully detach the original front exhaust pipe from the cylinder head and any mounting points.
  3. Inspect Connections: Clean the exhaust port on the cylinder head and the mating surface for the new front pipe.
  4. Install DEP Front Pipe: Position the DEP front pipe and secure it to the cylinder head using appropriate hardware. Do not overtighten initially.
  5. Connect to Silencer: Align and connect the front pipe to your existing or aftermarket silencer.
  6. Final Tightening: Once all connections are aligned, tighten all mounting hardware securely.
  7. Check for Leaks: After installation, start the engine and check for any exhaust leaks at the connections. Address any leaks by re-seating or tightening connections.

Care:

  • Cleaning: Clean the exterior of the pipe with a mild soap and water solution. Avoid abrasive cleaners or solvents that can damage the finish.
  • Inspection: Regularly inspect the pipe for any signs of damage, cracks, or excessive corrosion, especially after rigorous use.
  • Carbon Buildup: While designed for flow, periodic checks for excessive carbon buildup at the connection points may be beneficial.

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