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Festo Flat Cylinder - 40mm Bore, 100mm Stroke, Double Acting

Festo Flat Cylinder - 40mm Bore, 100mm Stroke, Double Acting

This double-acting flat cylinder features a 40 mm piston diameter and 100 mm stroke, delivering a ...

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Product Information

Full details

This Festo Flat Cylinder (MPN: DZF-40-100-A-P-A) is designed for automation engineers and machine builders needing compact, reliable linear motion in space-constrained environments. Its key benefit is the extremely flat profile and integrated anti-rotation, simplifying assembly and ensuring stability without external guides. A potential caveat is its specialized design, which may require specific mounting considerations. This double-acting cylinder features a 40mm bore, 100mm stroke, elastic cushioning, and a magnetic piston for position sensing.

All features

Model Part NumberDZF-40-100-A-P-A
BrandFesto

Extended Product Information

FAQs

What is the maximum operating pressure for this cylinder?

This cylinder is typically designed for operating pressures between 1.5 and 8 bar, but always refer to the specific datasheet for exact limits.

Does this cylinder require external anti-rotation support?

No, the oval piston design provides integrated anti-rotation capabilities, eliminating the need for separate components.

How does the magnetic piston work?

The magnetic piston allows external sensors (sold separately) to detect the cylinder's position, enabling precise control and automation.

What is the benefit of the elastic cushioning?

Elastic cushioning at both ends absorbs impact during stroke, reducing noise, vibration, and wear on the cylinder and connected components.

Can I use this cylinder in any orientation?

While versatile, ensure the mounting method and application do not impede the pneumatic flow or the piston's movement. Refer to the mounting guidelines for optimal use.

What is the theoretical advance force at 6 bar?

The theoretical advance force for the DZF-40-100-A-P-A at 6 bar is approximately 754 N.

Troubleshooting

Cylinder fails to extend or retract

Verify air supply pressure is within operating range. Check pneumatic connections for leaks or blockages. Ensure control valves are functioning correctly.

Insufficient force output

Confirm air pressure at the cylinder ports meets requirements. Check for internal leaks or excessive friction. Ensure the load does not exceed theoretical force at the given pressure.

Noisy operation or harsh end-of-stroke impact

Adjust the internal elastic cushioning rings or external cushioning screws (if present) to increase damping. Ensure the cylinder is correctly sized for the load and speed.

Position sensor not detecting piston

Ensure the sensor is correctly positioned relative to the cylinder and its magnetic field. Verify sensor compatibility and proper electrical connection. Check sensor alignment.

Pros and Cons

Pros

  • Space-saving due to extremely flat profile.
  • Built-in anti-rotation functionality simplifies design.
  • Precise position sensing capability with magnetic piston.
  • Durable with integrated cushioning for reduced wear.
  • Versatile mounting options.

Cons

  • Requires specific pneumatic connections.
  • May have a higher initial cost compared to standard cylinders.
  • Force output is dependent on air pressure.
  • Not suitable for applications requiring extremely high speeds without proper control.

Setup, Compatibility & Care

Setup:

  1. Ensure the cylinder is properly mounted using one of its available mounting options, verifying secure attachment.
  2. Connect the pneumatic lines to the appropriate ports for advance and retract functions. Ensure correct port identification.
  3. If using position sensing, mount the compatible sensor(s) externally to detect the magnetic piston's position.
  4. Adjust cushioning screws (if applicable and accessible) to fine-tune the end-of-stroke damping.

Compatibility:

  • Operates with standard pneumatic compressed air supplies (typically 1.5-8 bar).
  • Compatible with standard pneumatic fittings and tubing.
  • Requires compatible sensors for position feedback.

Care:

  • Regularly inspect pneumatic connections for leaks.
  • Ensure a clean air supply to prevent internal contamination.
  • Avoid exceeding specified operating pressure and temperature limits.
  • Periodically check for smooth operation and adjust cushioning if noise or impact becomes noticeable.

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