Acerbis Complete Fuel Tank - Honda XR 250/400 1996-2004 - Clear/ 22L

The Acerbis Complete Fuel Tank for Honda XR 250/400 1996-2004 in Clear/22L is part of the latest p...

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GhostBikes.comAcerbis 0001601.120 - Complete Fuel Tank - Honda Xr 250/400 1996-2004 - Clear/ 22L
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Product Information

Full details

This Acerbis Complete Fuel Tank is designed for Honda XR 250/400 models from 1996-2004, offering off-road riders an extended range and superior durability. Its key benefit is the increased 22-liter capacity, reducing the need for frequent refueling on long rides or demanding terrain. A potential consideration is that approval for EU roads applies only to road models, and installation may require specific fitting knowledge.

All features

Model Part Number0001601.120
BrandAcerbis

Extended Product Information

FAQs

What is the fuel capacity of this tank?

The Acerbis Complete Fuel Tank has a capacity of 22 liters.

Is this tank compatible with my 2005 Honda XR 400?

This tank is specifically designed for Honda XR 250/400 models from 1996 to 2004. Compatibility with other model years may vary.

Does the tank come with all necessary mounting hardware?

Yes, the tank includes all necessary fittings where applicable, along with a fuel cap.

Can I use this tank with any type of petrol?

The tank is compatible with both E5 and E10 petrol.

Is this tank legal for road use?

The tank is approved for use on EU roads, but this approval applies specifically to road models of the motorcycle.

How durable is the material?

The tank is made from durable materials designed to be impact and abrasion resistant, exceeding OEM durability standards and extensively race tested.

Where is this fuel tank manufactured?

This fuel tank is produced in Italy.

Troubleshooting

Fuel leak detected after installation

Double-check all fuel line connections and ensure seals are properly seated and tightened. Inspect the fuel cap seal for damage.

Tank does not fit correctly with OEM plastics

Verify the motorcycle model and year match the tank's specifications. Ensure all mounting points are clear and correctly aligned. Minor adjustments might be needed depending on specific fairing wear.

Difficulty starting engine after installation

Confirm fuel lines are not kinked and that fuel is flowing freely. Check for any air leaks in the fuel system.

Fuel gauge (if applicable) not working correctly

This tank is an aftermarket replacement and may not be compatible with OEM fuel level sensors. Consult the product manual or manufacturer for sensor compatibility.

Pros and Cons

Pros

  • Significantly extends riding range with its 22L capacity.
  • Built with superior durability, exceeding original equipment standards.
  • Resistant to impacts and abrasions common in off-road riding.
  • Designed for easy installation and compatibility with existing bike parts.
  • Tested and proven in racing conditions for reliability.

Cons

  • EU road approval is limited to specific road models.
  • May require specific fitting knowledge or tools for installation.
  • Clear color may show fuel staining over time if not maintained.
  • Aftermarket part, potentially affecting warranty on other components if installation is improper.

Setup, Compatibility & Care Instructions

Setup:

  1. Ensure the motorcycle is securely supported.
  2. Drain any remaining fuel from the old tank.
  3. Carefully disconnect fuel lines and any electrical connections from the stock tank.
  4. Remove the old fuel tank.
  5. Mount the new Acerbis fuel tank using the provided fittings, ensuring all seals are properly seated.
  6. Reconnect fuel lines and any necessary components.
  7. Add fuel and check thoroughly for leaks before starting the engine.

Compatibility:

  • Motorcycle Models: Honda XR 250/400 (1996-2004)
  • Fuel Type: Compatible with E5 and E10 petrol.
  • Fitment: Designed to be compatible with OEM plastics and fairings.

Care:

  • Clean the exterior of the tank regularly with a soft, damp cloth.
  • Avoid using harsh solvents or abrasive cleaners that could damage the plastic.
  • Periodically check all fittings and seals for wear or leaks.
  • Store the motorcycle with a full tank if it will be unused for extended periods to prevent condensation inside the tank.

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