Boyesen Clutch Cover - Suzuki RM-Z125

The Boyesen Clutch Cover is a high-quality performance motocross, enduro, and quad hard part desig...

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eBayBoyesen Factory Clutch Cover For Suzuki RM 125 1998-2008 CC-21AB
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Product Information

Full details

The Boyesen Clutch Cover for the Suzuki RM-Z125 is designed for motocross, enduro, and quad riders seeking enhanced performance and durability. Its key benefit is offering a lighter, stronger, and more protective clutch housing that contributes to superior bike performance. A potential consideration is ensuring proper fitment for your specific RM-Z125 model year. This cover is constructed from investment-cast aluminum, features a durable powder-coat finish, and is a choice favored by factory racing teams.

All features

Model Part NumberRM-Z125
BrandBoyesen

Extended Product Information

FAQs

Is this clutch cover heavier or lighter than the stock cover?

The Boyesen Clutch Cover is made from investment-cast aluminum, making it significantly lighter than the stock OE cover.

What type of finish does the clutch cover have?

It features a durable, high-quality powder-coat finish designed for longevity and resistance to the elements.

Do I need a special gasket for this cover?

Typically, you can use a high-quality aftermarket gasket or reuse your stock gasket if it is in good condition. Always refer to installation instructions provided with the cover or your service manual.

Can I use this cover with aftermarket clutch components?

Yes, it is generally compatible with most aftermarket clutch components, but it's always recommended to verify fitment with your specific parts.

How does this cover improve performance?

The reduced weight contributes to a decrease in rotational mass, potentially improving engine responsiveness and acceleration. Its robust construction also enhances reliability.

Is this cover suitable for professional racing?

Yes, Boyesen parts are used by factory teams worldwide, indicating their suitability for high-level competition and demanding use.

How should I clean the Boyesen Clutch Cover?

Clean with mild soap and water or a motorcycle-specific degreaser. Avoid abrasive cleaners or pressure washing directly at seals.

Troubleshooting

Cover leaks oil after installation

Check that the gasket is properly seated and that all mounting bolts are torqued to the manufacturer's specification. Ensure the engine case mating surface is clean and flat.

Difficulty aligning cover during installation

Verify that no debris is present on the engine case mating surface and that the cover is not being forced. Double-check compatibility with the specific RM-Z125 model year.

Powder-coat finish appears damaged

Inspect for signs of impact or abrasion. For minor cosmetic blemishes, consult specialized automotive paint repair specialists. Avoid using abrasive cleaning agents.

Pros and Cons

Pros

  • Significantly lighter than stock clutch covers.
  • Durable powder-coated finish for long-lasting protection.
  • Improves bike's overall performance and aesthetic.
  • Trusted by professional racing teams.
  • Reduces risk of damage compared to OE covers.

Cons

  • May require specific torque values during installation to avoid damage.
  • Higher cost compared to standard aftermarket or OEM replacement covers.
  • Requires careful inspection for compatibility with aftermarket clutch components.

Setup, Compatibility & Care

Setup:

  1. Ensure the engine is cool before starting.
  2. Carefully remove the original clutch cover, taking note of bolt positions.
  3. Clean the engine case mating surface thoroughly, removing all old gasket material.
  4. Apply a thin, even bead of high-quality gasket sealant (if required by your gasket manufacturer) or install a new gasket.
  5. Carefully place the Boyesen Clutch Cover onto the engine case, aligning bolt holes.
  6. Install bolts by hand first, then tighten in a crisscross pattern to the manufacturer's specified torque. *Over-tightening can damage the cover or engine case.*

Compatibility:

This Boyesen Clutch Cover is specifically designed for the Suzuki RM-Z125. Always verify the exact model year compatibility before purchase. Ensure it is compatible with any existing aftermarket clutch components you may have installed.

Care:

Clean the cover regularly with a mild degreaser and water. Avoid abrasive cleaners or harsh chemicals that could damage the powder-coat finish. Periodically inspect the cover for any signs of damage or leaks.

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