Phoenix Contact Crimp Bootlace Ferrule - 12mm Pin Length - 4mm² Wire Size
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Product Information
Full details
The Phoenix Contact 3200438 is an insulated crimp bootlace ferrule designed for 4mm² wire sizes, offering a secure and reliable termination point for electrical connections. Its primary benefit is preventing wire fraying and ensuring consistent contact in demanding applications. A key consideration is its specific wire size compatibility, requiring users to select the correct ferrule for their application.
All features
| Model Part Number | 3200438 |
|---|---|
| Brand | Phoenix Contact |
Extended Product Information
FAQs
What is the primary purpose of a bootlace ferrule?
A bootlace ferrule (or cable end sleeve) is used to terminate the end of a stranded wire, preventing the strands from splaying out and ensuring a clean, secure connection within a terminal or connector.
What wire size is this ferrule designed for?
This ferrule, the Phoenix Contact 3200438, is designed for wires with a nominal cross-section of 4mm².
What does the orange color signify?
The orange color of the insulating collar adheres to the French NF C 63-023 standard, which helps in identifying wire sizes and types within an electrical installation.
What material is the ferrule made from?
The metal sleeve is made from soft, tin-plated electrolytic copper, providing good conductivity and resistance to corrosion.
Does this ferrule come with a crimping tool?
No, this product is the ferrule itself. A separate, compatible crimping tool is required for installation.
How many ferrules are in a pack?
This product is sold in packs of 100 pieces.
Are these ferrules insulated?
Yes, these are insulated crimp bootlace ferrules, featuring a plastic insulating collar for added safety.
Troubleshooting
Ferrule does not fit wire
Ensure you are using the correct ferrule size (4mm²) for your wire. Verify the wire gauge is accurate.
Crimp is loose or fails
Check that the correct crimping tool is being used and that it is properly calibrated. Ensure the ferrule is fully seated on the wire before crimping.
Wire strands are damaged during crimping
Adjust the crimping pressure or ensure the wire is properly seated within the ferrule before crimping. Use a crimping tool specifically designed for bootlace ferrules.
Insulation is damaged
Ensure the stripping length is correct and that the crimping die is aligned properly to avoid pinching the insulation.
Pros and Cons
Pros
- Enhances electrical safety with its insulated design.
- Ensures reliable and secure wire termination.
- Made from durable, high-conductivity copper.
- Meets established industry standards for quality.
- Color-coding simplifies wire management.
Cons
- Limited to a specific wire size (4mm²).
- Requires a specific crimping tool for proper installation.
- Not suitable for stranded wires that do not fit within the ferrule's capacity.
Setup, Compatibility & Care Instructions
Setup:
- Strip approximately 12-14mm of insulation from the end of the 4mm² wire.
- Insert the stripped wire strands fully into the Phoenix Contact 3200438 ferrule, ensuring all strands are captured.
- Using an appropriate crimping tool designed for bootlace ferrules (e.g., a hexagonal crimp tool), crimp the ferrule securely onto the wire. Ensure the crimp is firm but does not damage the wire strands or the insulation.
- Insert the terminated ferrule into the appropriate terminal block or connection point.
Compatibility:
- Primarily compatible with 4mm² wire sizes.
- Requires a compatible crimping tool for proper installation.
- Designed for use with terminal blocks and connection points that accommodate the ferrule's dimensions.
Care:
- Store in a clean, dry environment to prevent corrosion of the tin plating.
- Avoid exposing to harsh chemicals or excessive moisture.
- Inspect ferrules for damage before installation.