Athena Cylinder Piston Kit - 105cc - P400485100038

The Athena 105cc Big Bore cylinder kit is designed specifically for the Yamaha YZ 85, offering hig...

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eBayATHENA Cylinder kit-Ø53mm Yamaha yz85 for Moto Spare Parts Accessories Pieces
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Product Information

Full details

The Athena 105cc Big Bore cylinder kit is designed for competitive motocross riders looking to upgrade their Yamaha YZ 85 for increased power and improved throttle response. By expanding the displacement to 105cc, this kit delivers a more dynamic and lively engine character, though it requires precise engine tuning and professional installation to ensure optimal long-term performance and reliability.

All features

Model Part NumberP400485100038
BrandAthena

Extended Product Information

FAQs

What is the bore size of this kit?

The kit features a 53mm bore, resulting in a displacement of 105cc.

Do I need to modify my stock YZ 85 to install this?

This is a bolt-on kit, but it is highly recommended to adjust your carburetor jetting to accommodate the increased displacement.

What compression ratio does this kit run?

The Athena 105cc kit operates at a compression ratio of 13.8:1.

Is this kit street legal?

No, this is a performance kit intended for closed-course motocross competition only.

What type of fuel should I use?

Due to the high compression ratio, high-octane pump gas or race fuel is recommended to prevent engine damage.

Troubleshooting

Engine is difficult to start after installation

Verify that the timing is correct and check the spark plug for fouling, which can occur during the initial tuning phase.

Engine runs hot or shows signs of detonation

Ensure you are using the correct octane fuel and check that your carburetor jetting is rich enough to compensate for the increased displacement.

Noticeable loss of power after a few rides

Check the cylinder compression and inspect the air filter; ensure your pre-mix ratio is correct for the new engine configuration.

Pros and Cons

Pros

  • Noticeable increase in overall power and acceleration
  • High-quality nickel-silicon cylinder coating for extended engine life
  • Enhanced engine response with a optimized 13.8:1 compression ratio
  • Reliable design backed by over 10 years of Athena research and development

Cons

  • Requires expert mechanical knowledge for installation
  • May necessitate carburetor re-jetting or ECU tuning to prevent lean running conditions
  • Increased compression may require the use of high-octane race fuel

Setup, Compatibility & Care

This kit is designed specifically for the Yamaha YZ 85 and is not a universal part. Professional installation is highly recommended to ensure proper timing, squish clearance, and gasket sealing. After installation, perform a proper engine break-in procedure by varying throttle inputs and avoiding sustained high RPMs for the first tank of fuel. Regular maintenance includes monitoring for coolant leaks, checking the head bolt torque periodically, and inspecting the air filter to ensure no debris enters the higher-performance combustion chamber. Always use high-quality two-stroke oil to match the increased thermal demands of the larger cylinder.

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