INTERCOOLER - D2P - TV8627375

Radiator type : Brazed cooling fins Core Length : 688 mm Core Width : 421 mm Core Depth : 30 mm Co...

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eBayINTERCOOLER FOR VOLVO XC90 I 275 2002-2014 2.4 D3 / D5 D5 AWD 31274553 8627375
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OnBuy.comTurbo Intercooler For Volvo Xc90 Mk1 275 2002-2014 5060520807126
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Product Information

Full details

This D2P intercooler (TV8627375) is designed for Volvo XC90 I 275 models (2002-2014) with 2.4 D3 / D5 and D5 AWD engines. It offers improved charge air cooling through its brazed cooling fins and air-cooled design, helping to maintain optimal engine performance and efficiency. A potential consideration is ensuring compatibility with specific engine variants and model years.

All features

Model Part NumberTV8627375
BrandD2P

Extended Product Information

FAQs

What is an intercooler and what does it do?

An intercooler is a heat exchanger that cools the compressed air from the turbocharger before it enters the engine. This results in denser air, allowing for more oxygen in the combustion chamber, which can improve engine performance and efficiency.

How do I know if my intercooler needs replacing?

Symptoms of a failing intercooler include a noticeable loss of engine power, increased fuel consumption, excessive smoke from the exhaust, or audible air leaks from the intake system. Visual inspection may reveal physical damage or leaks.

Is this intercooler a direct replacement for my Volvo XC90?

This intercooler (D2P TV8627375) is designed to replace OE part numbers 31274553 and 8627375 for Volvo XC90 I 275 models (2002-2014) with 2.4 D3 / D5 and D5 AWD engines. Always verify your specific vehicle's compatibility.

Can I install this intercooler myself?

While possible for experienced DIY mechanics, installation can be complex and requires careful handling of engine components and vacuum lines. Professional installation is recommended to ensure proper fitment and avoid potential damage.

What are brazed cooling fins?

Brazed cooling fins are manufactured using a process where metal fins are joined to the core tubes with a brazing alloy. This creates a strong, durable bond that ensures efficient heat transfer and resistance to vibration and thermal cycling.

How often should I check my intercooler?

It's advisable to inspect the intercooler and its hoses during routine maintenance, such as oil changes or tire rotations. Look for any obvious signs of damage, leaks, or obstruction of the cooling fins.

Troubleshooting

Reduced engine power or performance

Check for leaks in the intercooler piping or connections. Inspect the intercooler fins for blockages that may impede airflow. Ensure the intercooler is correctly installed and sealed.

Visible damage to intercooler fins

Minor bends in fins can sometimes be carefully straightened. However, significant damage or leaks require replacement of the intercooler unit.

Intercooler hoses leaking or deteriorating

Inspect all connecting hoses for cracks, splits, or signs of wear. Replace any damaged hoses to ensure a proper seal and prevent air leaks.

Pros and Cons

Pros

  • Improves engine efficiency by providing cooler intake air.
  • Designed for a specific range of Volvo XC90 models, ensuring a good fit.
  • Durable construction suitable for demanding automotive environments.
  • Helps maintain consistent power output, especially under load.

Cons

  • Requires professional installation due to complexity.
  • Compatibility is limited to specific Volvo XC90 engine variants and model years.
  • May not offer significant performance gains on stock engines compared to modified ones.

Setup, Compatibility & Care

Compatibility: This intercooler is specifically designed for the Volvo XC90 I 275 chassis, manufactured between 2002 and 2014. It is compatible with the 2.4 D3 / D5 and D5 AWD engines. Always verify your vehicle's VIN and existing part numbers (OE part numbers: 31274553, 8627375) before purchase to ensure a correct match.

Setup: Installation typically involves removing the old intercooler and mounting the new unit in its place. This process often requires disconnecting various hoses and brackets. Due to the critical nature of the cooling system and potential interference with other engine components, professional installation by a qualified mechanic is strongly recommended.

Care: The exterior of the intercooler should be kept clean, free from debris like leaves or mud, which can obstruct airflow through the fins. Periodically inspect the intercooler and its associated hoses for any signs of leaks, damage, or wear. Cleaning can be done gently with a soft brush and water; avoid high-pressure washing that could damage the cooling fins.

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