Fullex Xl Door Lock Centre Case Gearbox - 45mm

This is the mechanism inside the door that is operated by the handle. It is the most likely part t...

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B&QB&Q - Xl Single Centre CaseReplacement Case -35mm
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eBayFullex XL 35mm uPVC Composite Door Gearbox Hook Lock Case 92mm Single Spindle
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Product Information

Full details

This guide is for homeowners and professionals looking to repair or replace their Fullex XL door lock gearbox. The key benefit is a cost-effective solution to restore your door's security without replacing the entire locking system. Keep in mind that this guide focuses on the 45mm backset version, and compatibility with your existing door hardware is essential.

All features

BrandFullex

Extended Product Information

FAQs

What is a backset, and why is it important?

The backset is the distance from the edge of your door to the center of the keyhole. It's crucial to measure this accurately to ensure the new gearbox fits correctly.

Can I install this myself?

Yes, if you have basic DIY skills. However, if you are not comfortable with the installation, consult a professional.

What type of doors is this gearbox suitable for?

It is designed for use on PVCu and aluminum frame doors.

What if the new gearbox doesn't fit?

Double-check your measurements, and the product specifications. If necessary, consult with a professional.

How do I maintain the door lock?

Regularly lubricate the moving parts with a suitable lubricant and avoid forcing the lock.

Does this product come with all the necessary hardware?

The product includes the gearbox. You will reuse the existing screws and other hardware.

Is the Fullex XL Door Lock Centre Case Gearbox handed?

No, it is non-handed and fits both left- and right-handed doors.

What is the warranty?

Warranty information is not available in the product data, please refer to the manufacturer.

Troubleshooting

Door lock is difficult to operate.

Check for obstructions in the locking mechanism, and lubricate the gearbox.

Handle feels loose.

Tighten the screws securing the gearbox or replace the spindle if worn.

Locking mechanism fails.

Inspect for broken parts within the gearbox and replace if necessary. Make sure the keep is aligned with the new lock.

Key does not turn.

Try lubricating the cylinder and gearbox. Check for any obstructions.

Pros and Cons

Pros

  • Cost-effective alternative to replacing the entire door lock.
  • Suitable for both left and right-handed doors.
  • Easy to install on various door types (PVCu and Aluminum).
  • Reinforced latch provides enhanced security.
  • Extends the lifespan of the existing door hardware.
  • Durable construction ensures long-term reliability.

Cons

  • Requires some level of DIY or professional installation skills.
  • May not be compatible with all door hardware configurations.
  • Backset size must be correctly measured for a proper fit.
  • Does not include the full locking mechanism, only the gearbox.
  • The anti-drill plate only protects against drilling attacks at the gearbox location.
  • Requires that the existing lock keep is still in good condition.

Setup, Compatibility & Care

  1. Compatibility: Ensure the 45mm backset matches your existing door lock.
  2. Tools: You will need a screwdriver, possibly a drill, and possibly a measuring tape.
  3. Removal: Remove the old gearbox by unscrewing the faceplate and removing the screws holding the gearbox in place.
  4. Installation: Insert the new gearbox and align it with the door's existing holes. Replace the screws and secure the faceplate.
  5. Spindle Configuration: Choose the correct spindle configuration (single, dual, or split) to match your door handle.
  6. Care: Regularly lubricate the moving parts of the lock with a suitable lubricant to ensure smooth operation. Avoid excessive force when locking or unlocking the door.

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