Boyesen Clutch Cover - EXC125/200
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eBayBoyesen Factory Clutch Cover For KTM EXC 125 2001-2016 Powder-Coated CC-41B
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Product Information
Full details
This Boyesen Factory Racing Clutch Cover is designed for KTM EXC125/200 owners seeking enhanced durability and a lighter alternative to stock clutch covers. Made from high-quality aluminum with a powder-coated finish, it offers long-lasting protection and performance. A potential consideration is ensuring compatibility with specific model year variations, though it is built to OE specifications.
All features
| Model Part Number | EXC125/200 |
|---|---|
| Brand | Boyesen |
Extended Product Information
FAQs
Is this clutch cover lighter than the stock one?
Yes, the Boyesen Factory Racing Clutch Cover is designed to be lighter than the OE clutch covers for the KTM EXC125/200.
What material is the clutch cover made from?
The clutch cover is made from high-quality aluminum.
What kind of finish does the clutch cover have?
It features a durable, black powder-coated finish.
Do I need a special gasket for installation?
It is recommended to use a new, high-quality gasket specifically designed for your KTM model when installing the new clutch cover. Check product details or consult installation guides.
Can this cover be used for hard off-road riding?
Yes, the high-quality aluminum construction and powder-coated finish are designed to provide enhanced protection for off-road conditions.
Is this a direct bolt-on replacement?
Yes, it is designed as a direct replacement for the stock clutch cover on compatible KTM EXC125/200 models.
Troubleshooting
Clutch cover leaks oil.
Ensure the mating surfaces of the engine case and the new clutch cover are clean and free of debris. Verify that a new, correctly sized gasket is used and installed properly. Re-torque cover bolts to the manufacturer's specifications in the correct sequence.
Cover does not fit correctly.
Double-check that the cover is the correct part number for your specific KTM EXC125/200 model year. Ensure no obstructions are preventing a flush fit.
Powder coat is chipped or scratched.
Minor scratches can sometimes be buffed out with specific automotive touch-up paint designed for powder-coated surfaces. For significant damage, consider a professional refinishing or replacement.
Pros and Cons
Pros
- Durable and long-lasting powder-coated finish.
- Lighter weight than stock clutch covers.
- Offers enhanced protection for the clutch assembly.
- Improves the aesthetic appeal with a factory racing look.
- Constructed from high-quality aluminum for reliability.
Cons
- Requires proper installation to ensure a good seal.
- May require specific tools for installation.
- Color options are limited to black for this specific model.
Setup, Compatibility & Care
Compatibility: This Boyesen clutch cover is specifically designed for the KTM EXC125 and EXC200 models. Always verify the fitment for your specific motorcycle year.
Setup: Installation typically involves removing the OE clutch cover and gasket, cleaning the mating surfaces, and then installing the new Boyesen cover with a new gasket and appropriate torque settings. It is recommended to consult your motorcycle's service manual for specific torque values and procedures.
Care: To maintain the finish and longevity of the clutch cover, clean it regularly with a soft cloth and mild soap. Avoid abrasive cleaners or harsh chemicals, which can damage the powder-coated surface. Inspect the cover periodically for any signs of damage or wear.