PolyX PVC Capped Rafter Bar - 3mtr - White

The PolyX PVC Capped Timber Supported Rafter Bar is a premium option for supporting polycarbonate ...

Best current price£17.08from PVC Cladding UK

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PVC Cladding UKMolan White Exitex Pvc Capped Rafter Bar Rafter Supported - 2Mtr
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£17.08
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Professional Building SuppliesStorm White Polyx Pvc Capped Rafter Bar Rafter Supported - 2Mtr
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£18.10
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Product Information

Full details

The PolyX PVC Capped Rafter Bar is designed for contractors and DIY enthusiasts installing robust conservatory or canopy roofing systems using polycarbonate sheets. It provides a secure, weatherproof connection between sheets that ensures structural integrity and water resistance, though it requires precise installation on rafters to maintain a perfect seal across the 3-metre span.

All features

Model Part NumberRB30-W
BrandStorm

Extended Product Information

FAQs

Can this be used with glass sheets?

This product is specifically engineered for polycarbonate sheets and may not provide the necessary support or sealing required for heavy glass panels.

What is the maximum thickness of polycarbonate supported?

The rafter bar is compatible with polycarbonate sheets between 10mm and 25mm thick.

Does it include fixing screws?

Fixing screws are typically not included as the required type depends on the material of your underlying rafters (timber vs. steel).

Can I cut this bar to a shorter length?

Yes, both the aluminium base and the PVC cap can be easily cut to size using a hacksaw or a standard chop saw with a fine-tooth blade.

Is the PVC cap UV stable?

Yes, the white PVC cap is designed for external use and includes UV inhibitors to prevent discoloration and brittleness over time.

Can this be used on a roof with a shallow pitch?

Yes, but ensure a minimum pitch of 5 degrees is maintained to allow for adequate water run-off.

Troubleshooting

PVC cap won't snap into place

Ensure the aluminium base is not over-tightened, which can deform the channel, and check that the polycarbonate sheet is not too thick for the clip mechanism.

Water leaking at the joint

Verify that the rubber gaskets or seals on the base are not pinched and check that the cap is fully seated along the entire length.

Polycarbonate rattling

Check that the sheets have been secured with the correct pressure and that the expansion gap is not excessively wide.

Pros and Cons

Pros

  • High structural integrity due to aluminium base
  • Easy snap-on installation for the top cap
  • Compatible with a wide range of sheet thicknesses
  • Clean, professional finish with concealed fixings
  • Durable, low-maintenance PVC material

Cons

  • Requires stable timber or metal rafters for mounting
  • Cannot be used as a self-supporting beam; must be supported by rafters
  • PVC cap can be difficult to remove once snapped into place
  • Limited to 3-metre standard lengths

Setup, Compatibility & Care

  1. Preparation: Ensure rafters are level and debris-free. Pre-drill the aluminium base if necessary to prevent timber splitting.
  2. Installation: Screw the aluminium base into your timber or metal rafters using appropriate fixings every 300mm-500mm.
  3. Sealing: Apply a small bead of neutral cure silicone if additional waterproofing is required at intersections or wall plates.
  4. Placement: Lay your polycarbonate sheets onto the base, leaving a 5-10mm gap for thermal expansion.
  5. Finishing: Align the PVC cap and snap it firmly into place, working from one end to the other.
  6. Care: Clean the PVC cap periodically with mild soap and water. Avoid abrasive cleaners or strong solvents that could degrade the UV-resistant finish.

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